# Wednesday, October 21, 2009
Conductor heads or leader heads as used in rain gutter systems are sometimes also called hopper heads, rainheads, scupper box, leader box or rain collector box. Conductor heads or leader heads provide both a functional and decorative feature to downspouts used in rain gutter systems and also when positioned below flat roof scuppers to collect their rain water run off. You will commonly find leader - conductor heads available in aluminum and copper material. Because they do add to the cost of a gutter system, leader heads might not be installed with cheap gutter systems or specified by some builders when cutting costs and sometimes corners can affect decisions. Functionally, conductor heads collect rain water flowing from gutter and feed it out to the downspout or downpipe below. The leader head helps alleviate any vacuum back pressure or congestion in the downspout, becoming increasingly important with each story of height a building has. Cosmetically a conductor head - leader head will enhance downspouts and gutter systems and become a visually heightened architectural feature. Proper selection of leader heads, downspouts and gutters assuredly enhance, beautify and add real value to commercial and residential property. To provide the most impact and lasting value, a leader head's style or form should be richly pleasing, they should exude or project quality and exhibit fine craftsmanship.

tall copper conductor head with TIG welded polished joints pictured herecopper leader head with welded polished seams shown
Copper Conductor Heads - Leader Heads with TIG welded construction

Some times conductor heads (leader heads) will be made more cheaply by using thinner walls and overlapping or tabbed construction employing solder and/or rivets on the seams. While cheaper, using overlapping material on the seams along with rivets, just does not offer a nicely finished, elegant appearance. Use of tabbed construction, butting material up the seams and then closing seams using solder will look better crafted than the overlapped - riveted approach, especially if the joints are tight and solder is tinted to color match the raw material. Several additional problems may eventually present themselves with any of these approaches. If seams are merely overlapped and riveted, leaks may develop as parts of the seam open up in time. Soldered seams may also crack with age, flexing and pressures. Northern climates where ice could expand inside a leader head will split the leaderhead open when a tabbed or soldered seam gives way. The same thing can happen to crimped downspouts when the seams can bulge open from ice pressure.

aluminum leader conductor head with TIG welded polished seams and curved front shown here
Mill finish aluminum conductor head - leader head with welded construction

A more elegant, durable approach is using thicker material and TIG welding to close up any seams and then polishing the seams. This provides not only a virtually flawless appearance and obvious fine craftsmanship, but also gives leader heads lasting strength and durability, to avoid the problems mentioned above. Yes, premium TIG welded aluminum and copper leader heads with thicker walls will cost a little more than their cheaper competition but they warrant that with their more pleasing appearance, requiring typically no repairs and little to no lifetime maintenance, with markedly increased durability and longevity. Quality TIG welded leader heads genuinely provide both real and perceived value and
they truly do become one of the more striking architectural features of any commercial or residential building.
weathered copper leader conductor heads with round copper downspouts pictured here
Weathered Copper Leader Conductor Heads with Round Downspouts

10/21/2009 12:53 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
Ductwork in commercial and residential forced air heating and air conditioning systems circulate air throughout your building in the process of heating and cooling. Any biological pollutants, contaminants, pathogens, bacteria, microbes and viruses present in the air circulating around the HVAC system are breathed in and also settle on surfaces in all the rooms. Exasperating this problem in newer buildings is the fact that most are constructed to be more sealed or tighter for energy efficiency which in turn reduces fresh air exchange or ventilation. The same pollutants and disease causing organisms become concentrated and readily multiply. Also typically air duct work is a friendly, hospitable place for fungi, bacteria and mold to grow and spread. Like most living organisms, they require temperatures between 40-120 degrees F, food and moisture, conditions which are present in commercial and residential heating and A/C duct work. This can result in poor IAQ or indoor air quality, some times referred to as sick building syndrome, not only having possibility of making us sick but understandably promoting allergic reactions and exasperating asthma conditions.

To reduce our exposure to such biological pollutants and contaminants at home, at work and in public places, we need to attack this increasing problem on several fronts. Increasing or providing adequate fresh air ventilation can help reduce the concentration and trapping of these bacteria and pollutants. Reducing humidity or moisture levels to less than 50% or even 30% will help prevent condensation and disrupt growth of microbes, bacteria and mold. Of course reducing the sources of biological pollutants and even destroying or eliminating those present is paramount. Methods tried to reduce and eliminate circulating biological pollutants include cleaning of air ducts and decontamination of air ducts using chemicals, biocides, fungicides and ozone. Unfortunately duct work cleaning has not been proven to be effective. The EPA (Environmental Protection Agency) in fact not only has stated that air duct cleaning has never been shown to actually prevent health problems but EPA also does not recommend that air ducts be cleaned except on a as needed basis. Regarding decontaminating heating and A/C systems including duct work, the EPA has stated that there is an unresolved controversy over the necessity and wisdom of introducing chemical biocides and ozone into duct work. The American Conference of Governmental Industrial Hygienists made an even stronger statement saying that application of chemical biocides as opposed to removing microbial growth and settled biological material is considered unacceptable. Still the fact remains that unhealthy biological pollutants and microbial growth are circulating around and residing in our duct work and it is imperative that something be done to reduce and eliminate it.

Beyond increasing fresh air ventilation and reducing moisture or humidity levels to help control biological pollutants and growth, there is considerable growing interest in deploying copper material for use as duct work. Copper has already been well documented and proven to destroy harmful bacteria, germs, microbes, pathogens, molds, fungi and viruses which come in contact with copper surfaces. Copper is also EPA approved as an antimicrobial agent after exhaustive tests confirmed it's effectiveness. Plus copper is inherently much safer than widespread use of ozone and chemical biocides - germicides whether liquids, sprays or aerosols. Copper and strong copper alloy materials are already proving effective in reducing the existence of biological pollutants, biological growths and bioaerosol contaminants in A/C duct work. Copper is quite an order of magnitude better than materials historically and  commonly used for duct work such as galvanized steel, aluminum and stainless steel. While copper will not cure all IAQ problems and continuing studies will quantify it's measurable improvement in indoor air quality, it is known that usage of copper duct work will improve IAQ and is a positive step in the right direction. While we are waiting on definitive EPA approval for performance and health claims of copper duct work, builders and remodelers might also consider copper for it's elegance, beauty, richness, longevity, durability and corrosion resistance which are all much greater than any other material. Not coincidentally, these are the same reasons we have seen copper's ageless popularity for use in building architectural features and also increasingly in copper kitchens and copper home decor.



Copper Duct Work photos courtesy of Revere Copper Products

10/21/2009 9:12 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, October 09, 2009
Fire pits have been around for thousands of years probably dating back to man’s discovery of fire. An outdoor fire pit can simply be a pit dug into the ground to help contain and concentrate a fire for use in heating such as a camp fire, or to cook out or frequently in today’s world just for the ambience when socializing or entertaining. With technological advances, fire pits progressed to more elaborate structures comprised of stone, brick and/or metal. These modern fire pits or fire bowls, especially ones made of metal, are often shaped like a bowl and usually accompanied by a fitted fire pit cover or fire pit lid. A firepit with an integral stand can also be some what mobile. Today an outdoor fire pit is frequently used in a pool area, as a patio fire pit, outdoor room fire pit and also as a garden fire pit. There are many variations of fire pits and materials used to construct a fire pit. Metal fire pits with integral stands or set into a fire pit table are particularly easy to set up and start using. Copper fire pits or copper fire bowl as seen below are considered the premier metal choice for a fire pit. A copper fire pit, especially with matching pure copper fire pit cover, has a very elegant appearance, does not need painting, has excellent corrosion resistance, is extremely durable and weathers pleasingly with copper patina's timeless beauty.
copper fire pit custom crafted
Copper Fire Pit

copper firepit ready to ship to customer
Copper FirePit - Custom Crafted and Ready to Ship

The 100% copper fire pit shown above has a bowl shape which helps to concentrate and focus the fire and heat. This copper fire pit also has a fitted cover using a copper mesh screen which helps to contain stray sparks and also helps reduce possible wind impact that might fan the fire or flames out of control. A copper fire bowl or fire pit can be free standing with it’s own legs or stand. A copper fire pit can also be set into a properly sized cut out on a table that is insulated or fireproof. A permanent stand or fire pit table can also be constructed from bricks, stone or concrete as shown in the pictures of an installed copper fire pit table situated pool side below.

copper fire pit installed as an outdoor patio fire pit installed pool side
Outdoor Copper Fire Pit Table Installed Poolside
copper fire bowl with matching fire pit cover shown mounted in fite pit table
Copper Patio Fire Pit with Matching Fire Pit Cover

The popularity of a backyard outdoor fire pit is on the rise as a fire pit creates charming campfire ambiance in an outdoor room, on a patio, poolside or garden area. The circular design of a fire pit allow seating of friends and family 360 degrees around the fire pit to enjoy the cozy warmth and hospitable, congenial atmosphere of a blazing fire, especially on those cool, chilly nights. An above ground fire pit is also much safer than an in ground version, as there is little likelihood of falling in. Situate your fire pit on a sturdy, stable stand or foundation. Fire pits securely set into bricks, stone or concrete are not at risk of being knocked over. Please be careful not to over fill your fire pit with wood or coals, use a fire pit cover and always use safe lighting procedures. With safe usage, you will find yourself frequently gathering around your outdoor fire pit, possibly even more so than with an indoor fireplace.

* Custom 100% copper fire pit - copper fire bowl with 30 copper fire pit cover as pictured above, manufactured by Rutland architectural copper craftsmen, available world-wide in any size, with or without stand through Rutland Architectural Copper Work in Orlando, Florida

10/9/2009 2:43 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Monday, August 31, 2009
There are many older buildings with very distinctive architectural features which after a length of time those features may deteriorate, crack, crumble or corrode. For architectural, historical and preservation reasons these worn out building features, when repairs are not feasible, are frequently restored with replacements maintaining an acceptable likeness in form, texture and color and possessing a long lifespan. Being ecologically green, sustainable, low maintenance, with excellent weather-ability and having low total environmental cost are all very positive objectives to observe in architectural restoration or historic preservation. Copper has historically been commonly used for architectural building features for it's elegance, durability, weather-ability, long life and pleasing earth tone patina. Copper's character allows it to suitably replace not only original copper work but also original cast iron, lead, other metals and virtually all types of masonry including stone, terra cotta, etc. Copper will naturally develop a protective patina cycling through shades from raw copper's salmon color to various browns to bluish greens then finally to a grayish light green over the course of the many decades or centuries of it's long life. Copper can be painted any color, or coated to maintain it's original color or even pre-patinated to a dark brown or it's final light green color. It is best environmentally to avoid any paints, coatings and chemicals and just allow nature to run it's course with it's own pleasing array of changing colors. Following are before and after pictures of some of the architectural restorations which have been performed by Rutland's Architectural Copper Work shop using pure copper replacement material.

Original Gargoyle Rain Spouts


Replacement Gargoyle Rain Spout


Old Balustrade - "Ornamental Railing with Balusters"


Original Baluster and Replacement Copper Baluster


Leader Heads - Original with Replacements







Garden Sculpture Restoration



Rutland's architectural copper work artisans are able to faithfully restore, reproduce or recreate historic architectural features and many sculptures.  Rutland's craftsmen also regularly perform custom metal fabrication or copper work which perfectly model an architect's or client's unique designs or drawings and manufactures to the exact size, finish and other specifications that are requested. 



8/31/2009 11:18 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, August 28, 2009
Gargoyle has been defined as a water spout which projects from a roof gutter and is designed to drain or throw the rain water away from the walls of a building. Gargoyle water spouts or rain spouts preceded downspouts which drain water from rain gutters into a drain down pipe or downspout and have a horizontal downspout extension at the bottom end of the downspout that carries the rain water away from the foundation. The word gargoyle comes from the French word gargouille which means throat in English. The words gargle and gurgle also come from the same roots as gargoyle. Gargoyle was also derived from the Latin word gurgulio which means both throat and gurgling, which is the sound of water passing through a gargoyle rain water spout.

Gargoyles have been around over 4000 years dating back to ancient Greece, Rome and Egypt. Water spouts in the likeness of eagles, lions and other creatures, some mythological, were very common. Water spouts then began to resemble grotesque or monstrous creatures and were often positioned at each corner of the rooftop. Mythical creatures such as the chimera, centaur and griffin especially, resembling a lion with a curved beak like head and wings, were frequently the models for gargoyle water spouts. There is some speculation that griffins themselves were the early portrayal by sculptors of what a protoceratops dinosaur might look like, as protoceratops fossils had been discovered in ancient times. People's primeval dreams and fantasies could easily conjure up such monstrous images and they actually took delight in both the creation and viewing of such grotesque sculptures. Gargoyles beyond their function as rain water spouts also were believed to protect their building against evil spirits and imagined monstrous beasts. Gargoyle wings supposedly allowed them to also protect the whole surrounding area. Once drainpipes or downspouts were introduced in the 16th century, there was no longer a practical need for gargoyle rain water spouts, yet builders and architects continued to utilize them in their designs primarily as sculptures and carvings serving a traditional, symbolic, religious, folklore or decorative purpose. 


gargoyle water spouts originally mounted on a centuries old castle pictured
Original Gargoyle Water Spouts From Castle

Gargoyle rain spouts like the one pictured above were usually positioned at the roof corners of buildings attached to gutters and extending out several feet to throw rain water away from the sides of a building. On a flat roof without gutters, a low wall commonly encircles the rooftop and several openings are cut into the bottom edges of this wall to allow rain water to drain off. These openings are called roof scuppers. Roof scuppers may extend out from the sides of a building thereby also functioning as rain spouts and the gargoyle rain spout above combines the functions of rain spout and roof scupper. Roof scuppers or drain outlets might also empty rain water directly into a wall mounted scupper box, rain collector box, leader head or conductor head below the scupper opening. A downspout drain pipe connected to this collection box, then carries the rain water down to the ground. Throwing rain water off the roof of a building using rain spouts and especially gargoyle water spouts was more prevalent centuries ago, whereas using downspouts or rain chains to drain away rain water are more commonly used today. Gargoyles today of course can be seen and admired in historic architecture and yet gargoyles still maintain a persistent attraction even in some modern architectural designs and decorative accents.


Rutland Gutter Supply & Architectural Copper Work fashioned the gargoyle rain spout pictured above, out of pure copper as a recreation of centuries old gargoyle water spouts which were restored from dilapidated gargoyles taken from the castle pictured above. Rutland Gutter supplies the largest selection of gutters. downspouts and leader heads in the U.S.A. and also the occasional gargoyle rain spout or gargoyle roof scupper to spew rain water, while also providing a distinctive decorative touch. As far as warding off evil spirits and monsters, who knows maybe some bit of that too. 

8/28/2009 9:32 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, August 25, 2009
An architectural widow's walk can be described several ways including: a balcony on a roof; a roof enclosure; roof railing; roof walk; roof fence; flat roof deck and railing; railed rooftop observation platform. A widow's walk, flat roof deck or observation platform on the roof of a house, enclosed by a railing or balustrade is sometimes formed by truncating the top of a hip roof. A widow's walk, roof walk or sometimes referred to as a captain's walk was typically found on a coastal house, originally designed as a lookout for observing vessels at sea. The name widows walk derived from the wives of fishermen or mariners, who would gaze out over the ocean, from their rooftop balcony watching for their husband's safe return. Tragically, the ocean would sometimes take the life of the seamen, leaving their wives as widows. Their widows would then frequently pace and gaze out to sea from their rooftop platform wishing beyond hope that their loved ones would miraculously still return home and thus the name widow's walk was coined. Beyond their use as viewing platforms, widows walks were also frequently built around the chimney of a residence, creating easy access or passage to the chimney.This was done to allow home owners, in the event of a chimney fire, to pour sand down their burning chimney, to hopefully prevent their house from burning down. Widows walks might also surround a cupola or turret projecting from a rooftop.Widow's walks can also be seen as a decorative architectural accent, distinctive and eye-catching on stately homes today, even on many homes far inland from the sea. Pictured below are sections of a widows walk made from pure copper. Depending on the layout of the roof platform to be enclosed, one to four railing sections might be used to enclose the roof deck forming a pen or enclosure.

widows walk roof deck railing sections shown here
Copper Widows Walk Roof Railing
widows walk roof balcony corner railing shown here
Decorative Widows Walk Corner Finial

widows walk roof enclosure railing end section pictured here
widows walk roof balcony deck corner section shown in this picture
widows's walk roof copper deck railing long copper work section shown here

Rutland's architectural copper work artisans crafted the widows walk seen in the pictures above from copper, hand forming the pieces and welding them together. The separate railing sections are designed to bolt together at the installation site and attach to the roof structure. View additional architectural copper work.

8/25/2009 1:14 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, August 06, 2009
Galvanic Corrosion is an electrochemical process which occurs when dissimilar metals are in contact with each other in the presence of an electrolyte, most commonly being moisture and oxygen. For example rain water and salt water make especially good electrolytes. An electrolyte could be any non-metal matter that will conduct an electric current and are predominantly liquids or moisture. Every metal has been rated for nobility and then placed on galvanic scales according to nobility. Basically nobility is a measurement of the resistance to corrosion, especially of one metal contacting another metal. Metals that are the least noble means they are very anodic, electropositive or high potential and will corrode most easily. Whereas metals that are the most noble, means they are highly cathodic, electronegative or low potential and will be the most resistant to corrosion. The most corrosive effects will occur between metals from the opposite ends of the galvanic scale or ranking of nobility. This difference in electrical potential between two or more metals causes galvanic corrosion. Dissimilar metals in contact with each other in the presence of an electrolyte causes current to flow through their points of contact at the expense of the metal with the higher potential or less nobility. The much less noble metal is gradually consumed in the Electro-chemical reaction and will deteriorate or wear away as the metal ions migrate away from the very anodic metal to the more noble cathodic one. The more noble metal's corrosion resistance actually increases from this transfer of ions to it from the less noble metal, while the other metal is gradually getting consumed. Below is an abbreviated galvanic scale showing ranking of the most common construction metals from the least noble up to the most noble in a normal construction setting where both moisture and oxygen are present.

Galvanic Scale (Nobility of Common Metals)*
Least Noble
Aluminum
Zinc
Galvanized Steel
Iron
Stainless Steel – Active
Tin
Lead
Brass, Bronze
Copper
Stainless Steel – Passive
Titanium
Most Noble

Electropotential of Various Metals
High
Aluminum     +1.30
Zinc            +0.76
Chromium     +0.60
Iron            +0.44
Nickel          +0.22
Tin              +0.13
Lead            +0.12
Copper         -0.34
Silver           -0.80
Platinum       -0.86
Gold            -1.10
Low

Since dissimilar metals in contact with each other in the presence of oxygen and moisture will result in the less noble metal being corroded or eaten away the more noble one, contact between dissimilar metals should be avoided. For example, copper as one of the most noble of metals should be kept separated from less noble metal such as aluminum and galvanized steel. If contact between dissimilar metals cannot be avoided, their surfaces should be insulated as much as possible at the least with a non-metallic, non-conductive coating, such as bituminous or zinc chromate primers or paint. Separating the dissimilar metals with tape, gaskets, waterproof membrane, sealants or other non-conductive material that does not absorb and hold moisture can be used effectively. Care must also be taken to avoid the liquid wash run off or discharge from the drains from noble metals to less noble ones. For example rain water run off from a copper roof going into aluminum gutters and downspouts will result in traces of copper salts in the run off wash accelerating corrosion of the aluminum. Additionally, the use of galvanized nails, screws, flashing or drip edge on copper roofing or copper gutters should likewise be avoided as such less noble fasteners and metals will corrode rapidly. While rain water is a good electrolyte so too is high humidity or moisture laden air especially when it contains a high concentration of corrosive acids as is typically found in larger cities or near industry. In industrial or heavily populated areas, harmful electrolytes are formed by the absorption of gases by rain and fog to form acids and salts, while in coastal areas a saline electrolyte is formed by the combination of salt with the moisture laden air.
 
As copper has one of the highest galvanic numbers or nobility of construction metals, copper will not be harmed by contact with any of the common metals. However, copper will promote corrosion of other less noble metals if placed in direct contact with them. Copper can be used most appropriately with lead, tin, lead-tin solder or stainless steel under almost any circumstance. The primary metals of concern in terms of galvanic corrosion contact with copper are aluminum and zinc. Large differences in the thermal expansion rate between copper and these metals may cause additional problems. Also avoid using copper and some brass fasteners with aluminum, zinc and most ferrous metal. Paints or coatings that are used for isolation must be compatible with both of the dissimilar metals. The bituminous or zinc chromate primers and paints can be used between copper and aluminum surfaces. These same coatings or a red lead primer can also be effective in separating copper from iron and the other ferrous metals such as galvanized steel or mild steels.

Another type of corrosion called erosion corrosion is caused by the flow of acidic water concentrated into a very small area. While especially true for the least noble and most corrosive of metals, but capable of affecting all metals, acidic water allowed to concentrate on a small area, for example rain water from a large area like a roof diverted towards a flashing, valley or gutter can cause erosion corrosion. Also acidic water or liquids pooling on metal surfaces or trapped without air circulation between roofing or sheathing can quickly corrode the metal. Solution is to eliminate such pooling, maintain air circulation underneath metal roofs or between inert roofing material and drip edge, valleys and flashing. Another solution is to use replaceable reinforcing insulative strips between the inert materials and metal. Raw zinc and aluminum especially are susceptible to prolonged contact with acidic moisture, as for example the underside of a zinc roof. But care should be taken even with copper and stainless steel. Copper and zinc possess a superior property in that both will gradually develop a long term protective patina that helps guard against such corrosive effects for a very long period of time providing initial safeguards are exercised such as drying out provisions or temporary coatings.


Example of the protective patina that formed on these copper dome roofs

*Note: Galvanic chart rankings involving sea water immersion and low oxygen conditions will vary somewhat - the more typical nobility given here is for land based construction.

8/6/2009 1:35 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, July 22, 2009
Rain gutters sometimes do not get as much thought behind their selection as other architectural features of a home or commercial building. Customary gutters often employed on buildings might even be rather drab and sometimes an afterthought. Rather than accentuate and enhance the building's architecture some gutter choices if not just dull may actually detract from the appearance of the home or building and be very unappealing. Yet barring wide overhangs and a steeply graded slope away from the building, gutters are essential for draining rainwater runoff from a roof away from the building protecting overhangs, eaves, walls or siding, windows, doors and assist keeping the foundation, crawl space or basement of the structure dry, thereby guarding against mold, rot and staining. Gutters also help prevent erosion of the top soil and landscaping around a building and shield people, walkways and entrances from sheets of falling water. Yes, becoming aware of all the available choices and features of guttering makes you a better wiser consumer. It also gives you an opportunity to choose a rain gutter system that doesn't just blend nicely into your building's architecture but actually enhances and upgrades the features, appearance and curb appeal of your real estate investment. Possibly you may start seeing guttering in a whole new light, and in planning and choosing your new gutters wisely, you are certain to be rewarded time after time again.

Rain gutters run the gamut from your run of the mill, same old - same old, aluminum K-style ogee gutters with rectangular corrugated downspouts, which are staples in some neighborhoods on those cookie-cutter homes, to the high end gutters purposefully designed to enhance a building's architectural features such as your integrated guttering or wood box gutter and those premium, elegant half round copper gutters and zinc gutters. There are still more gutter material choices including plastic or vinyl gutters, galvanized steel, galvalume and stainless steel gutters. As you might expect there is a wide range of pricing from your low end cheap vinyl gutter on up to that pricey redwood and stainless steel guttering. Cost is definitely going to be a big factor in many people's decision making on gutter choice. Assessment of your true cost extends beyond simply viewing a gutter system's initial purchase price and also includes analyzing the longevity of the guttering, plus any maintenance time and cost involved during the lifespan of the gutters such as: repairs, re-caulking, re-painting and partial or total replacement of a deteriorated gutter system. Another often overlooked cost is how the guttering choice will affect your real estate value. A poor guttering choice will detract from the building appearance and value, a typically common or acceptably sensible choice will hopefully maintain and uphold the property value and a visionary or astute choice will increase the real estate attractiveness, curb appeal and property value. A final consideration is the growing number of concerned people out there who also appreciate making the most environmentally green and eco-friendly choice.

Gutter Materials and Cost
Vinyl Gutters - Frequently a choice for your do it yourself price conscious people, these plastic or vinyl gutters oftentimes in plain white and sometimes in assorted colors are rust free, easy to trim or cut to size and are relatively cheap initially. Though 10 foot gutter sections may only run $3 to $5 at discount home outlets, with all the connectors, hangers, brackets and downspouts figured in they will cost you more like $3 to $5 per foot installed. Vinyl gutters can get brittle with age and exposure to the elements and may not have the strength to stand up to large amount of snow, ice, gale force winds and weight from a ladder or person climbing on to a roof. Vinyl also expands and contracts more than metal and can be problematic. Mostly they frequently look cheap, detract from your property's appearance and have a relatively short lifespan to boot. PVC or poly vinyl chloride gutters are not a very green or eco-friendly choice because of their short life and environmental health concerns. The Center for Health, Environment and Justice (CHEJ) termed PVC plastic as one of the most hazardous consumer products ever created, dangerous to human health and the environment throughout it's life cycle. When it is produced or burned PVC releases dioxins, potent synthetic chemicals that cause cancer and harm the environment.

Galvanized Steel Gutters - Steel coated with zinc to inhibit rust, was a common choice, especially before aluminum gutters appeared on the scene, as galvanized gutters are fairly strong and can stand up to ladders, fallen branches and weight unlike cheaper vinyl gutters. Galvanized gutters are also stronger and less susceptible to dents and damage than aluminum. Galvanized steel gutter pricing may run only $4 to $9 per foot installed and are seemingly a economical and practical choice. Yet even thick galvanized gutters will eventually rust through despite most of them being painted. Paint grip steel guttering is still galvanized steel that has been given a phosphate bath adding some to the corrosion protection but primarily providing a surface with better adhesion for paint. There are usually many color choices provided and different qualities of paint available. Galvanized gutters have to be maintained, inspected for cuts, metal exposure deterioration and re-painted during their practical life ranging from 7 to 20 years, depending on how corrosive their locale is and how well they are maintained.

Aluminum Gutters -  The most popular choice in gutters since they appeared on the market, aluminum gutters are rust free avoiding that concern with steel, iron and galvanized gutters. Aluminum is also lightweight making it easier and cheaper to work with. Aluminum gutters typically range in price from $5 to $9 per foot installed. Exposed to the elements however, aluminum will oxidize and wear quickly so aluminum is given protective coatings and paint. Just as with galvanized gutters, aluminum gutters need to be maintained and inspected regularly. Paint coatings have improved so during aluminum gutters typical useful lifespan of 25-30 years most paint coatings usually hold up barring scratches or damage to the paint. Aluminum gutters and downspouts are not as strong as steel gutters, especially the thinner offerings and can dent easily from traffic, branches, ladders, etc. Aluminum has a high rate of thermal expansion and contraction which can sometimes present problems especially in corners and seams. Gutter sections and terminations are typically caulked and as such the caulking will also have to be inspected and re-caulked. As with galvanized steel, there are usually many standard color choices available or custom paint matching can also be done at a higher cost. To have a different look than the same old common K-style aluminum guttering with rectangular corrugated downspouts, you can also obtain aluminum gutters in a more elegant half-round gutter shape and with smooth surface versus corrugated square or round downspouts. Hidden gutter hangers can be used or better yet decorative gutter and downspout brackets and a decorative leader head will improve appearance greatly, distinguish and enhance your home. Using thicker and so called primary aluminum material will add some to the strength, better able to withstand wear and abuse but still not up to the level of copper and steel.

Galvalume Gutters - In response to some of the limitations and disadvantages of galvanized steel gutters and aluminum gutters, galvalume gutters appeared on the scene. Galvalume is steel coated with a mixture of 55/45 per cent aluminum/zinc, resulting in a metal about as strong as galvanized steel but the with long-term rust and corrosion resistance more like aluminum or 2-4 times longer than plain galvanized steel. Galvalume can also be used as is without any paint and has a bright gray metallic appearance for about a decade gradually turning a dull weathered gray for the last 2-3 decades of it's typical lifespan. Processed galvalume can also be painted different colors just like aluminum gutters and while galvalume gutters cost a little more than either aluminum or galvanized steel gutters, galvalume not only will last longer, but is much stronger than aluminum and doesn't have the temperature expansion rate issues as does aluminum. Unfinished galvalume additionally enjoys the more green and eco-friendly avoidance of any kind of painting or coating.

Zinc Gutters - Zinc gutters have been popular in Europe for decades but have been slow to take hold in the U.S.  Zinc guttering is usually made from an alloy of 99.5 percent zinc with small amounts of copper and titanium added. Similar to copper, zinc is usually utilized in it's raw unpainted state and will develop a protective patina that protects the zinc gutter from weathering and corrosion. Weathered zinc has an attractive matte gray look somewhat similar to pewter that eventaully turns a bluish gray and is increasingly being incorporated into architectural designs that promote that look. Zinc gutters when the natural patina forms properly can have a very long lifespan typically somewhere between 40 and 80 years depending on environment. Zinc gutters may run $15 to $20 per foot installed, which is much more than aluminum gutters initially, but zinc gutters have over twice the lifespan, require no paint and very little to no maintenance. Zinc gutters being a premium gutter usually have more care taken in the installation, including typically riveting and soldering the seams and corners, providing more reliability and often less leaks and water damage. Unpainted zinc gutters also do not have VOC's released into the environment from any coating or painting process which some gutters require, so with that and their long lifespan, zinc guttering is considered very eco-friendly and green. Zinc gutters main issues deal with thermal expansion, restrictive gutter forming and installation, including sensitive soldering and cold temperature (below 45 degree) working restrictions. With accommodations and extra care taken, zinc gutters are not only a viable option but are one of the better ones.

Stainless Steel Gutters- Stainless steel is a steel alloy containing chromium which gives stainless steel it's rust proof and shiny properties and is familiar to everyone as it is widely used in kitchens and for eating flatware. Stainless steel is one of the strongest guttering materials as are all the steel based types and is also one of the most durable and longest lasting with a lifespan typically between 50 to 70 years. Stainless steel gutter systems work great where the gutters and downspouts are subject to commercial, abusive and high traffic conditions. If you are not enamored of the shiny, metallic look of stainless steel or the maintenance, cleaning and polishing to keep that look, there is a copper plated stainless steel called CopperPlus having copper's changing earth tone colors and tin plated stainless steel products such as Ugitop which replace regular stainless steel's shiny look with a matte gray surface. Similar to zinc and copper, the durability, weathering ability, long life and elimination of painting and coatings make stainless steel very eco-friendly and a good value where stainless steel's extra strength is needed even with it's high initial cost of about $18-22 per foot installed. Like zinc and copper, in the long run it can be less costly than short-lived products.
 
Copper Gutters - Copper gutters have long been considered the ultimate in guttering and for good reason. Copper gutters have always been the most elegant and aesthetically pleasing and also the most durable and longest lasting of all gutter types. It is not uncommon for copper gutters to have a lifespan of 60 to 90 years, up to triple that for aluminum. Copper guttering like zinc gutters are mostly utilized in their natural, unfinished state as copper develops it's own distinctive, protective patina through the years. Copper performs great in industrial cities, coastal and marine environments. Copper's protective patina gives it the ability to ward off corrosion and it's long wearing character. Copper patina varies by climate but generally copper starts out a bright salmon copper and gradually turns brown, then shades of reddish brown, grayish brown, greenish brown then finally a variegated light pastel green after 25 some years. The rich changing earth tone color palette is one of the prized features of copper. Like zinc gutters, copper guttering is riveted and soldered, so there are rarely any issues with leaks or repairs. Copper gutters will definitely upgrade and enhance any home or commercial building and add true curb appeal and value. While copper gutters can cost $15 to $24 per foot installed new, with copper gutter's super long life, little to no required maintenance, no painting, no leaks and 100% recyclability while retaining up to 95 per cent of raw copper's value, a great case can be made for choosing copper gutters. Environmentally speaking, copper is considered one of the greenest and most eco-friendly materials available and copper's total environment cost is lower than initially cheaper materials. Total environmental cost includes the costs of raw processing, manufacturing, installation, maintenance, re-cycling and multiple replacement costs, so durability and longevity do factor in greatly. For people that want to enjoy the durability, longevity, value and environment friendly nature of copper but would prefer gray earth tones, lead coated copper is available with the same same attributes as copper other than color. For those that would prefer something other than a lead coated copper there is now also a zinc-tin coated copper option available called Freedom Gray, which retains all of copper's advantages, while providing architects, designers with a gray earth tone to work with. Lead coated copper or Freedom Gray offer advantages over zinc gutters in being easier and more versatile to form, less restictive and easier to install, while being more reliable and durable in any weather situation and longer lasting. Copper gutters may typically be seen with decorative gutter hangers, smooth seamless round copper downspouts and decorative downspout brackets and oftentimes a decorative, distinctive conductor head or leader collector box. So configured copper gutters will enhance a home to where they are seen analogous to valuable jewelry and accent pieces and always at home with the finest architecture.

Integral or Wood Gutters - Gutters integrated or built into a homes eaves were more popular decades ago as are hanging wood gutters. Both integral and wood gutters have always had problematic issues such as waterproofing, weathering, leaks, rotting, maintenance, painting or staining, durability and water damage. Oftentimes, the inside of a wood gutter and downspout was lined with a metal such as copper to protect the wood, like a gutter in a gutter. Wood gutters are really not installed so much anymore outside of restorations and wood gutters pricing can easily run from $15 to $24 per foot or more depending on type of wood, lining and workmanship involved. With integral and wood gutters, frequent inspection and maintenance are definitely recommended to help prevent leaks from causing possible water damage to roof, fascia and walls.

Although stainless steel, zinc and copper gutter installed prices appear significantly higher than for galvanized steel and aluminum gutters, this is not because raw material cost for these premium metals is so much higher. The higher installed cost for these premium gutters is primarily due to the cost of additional labor and better materials used in what is a more involved and better installation. Gutter seams and joints are most always riveted and soldered in the best installations rather than merely caulked and overlapped. This much more labor intensive operation provides stronger and more leak free joints over the lifespan of the gutter. Better work and tolerances in corners, miters and seams increases cost but results in a more trouble-free and better looking installation. This is the norm and expected by customers of premium gutters. If aluminum and galvanized steel gutters were installed in a similar fashion as zinc and copper gutters, there would be a much smaller price difference. Thicker gauge aluminum gutters with a higher quality paint job such as Kynar is significantly higher quality and also higher cost than typical thin aluminum gutters with plain baked on paint finish that are much more typical. Thicker metal and better paint result in a better gutter that withstands more abuse and lasts longer. Using better materials and more meticulous aluminum gutter installations, though at much higher cost, would lessen such commonly seen occurrences as drooping gutters, buckled gutters, badly faded gutters, misshapen or bent gutters, leaking gutters, peeling or flaked off paint. True for most any product or service, you certainly get what you pay for and the same applies to rain gutters.

Rutland Gutter Supply has the largest selection of all different types and sizes of commercial and residential gutters and downspouts in the U.S.A.  Rutland fabricates rain gutters and downspouts out of any gutter material and also produces custom styles and sizes of rain gutters upon request. Rutland Gutter Supply stocks all the essential gutter supplies, gutter parts and downspout accessories needed for a complete eavestrough rain gutter system installation of the highest quality including decorative gutter hangers, downspout brackets - downpipe straps and custom conductor leader head all provided factory direct.

7/22/2009 7:36 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, July 10, 2009
Rain chain or "kusari doi" in Japanese, have been used for centuries on Japanese homes, temples, public and commercial buildings as a functional yet lovely alternative to our traditional rain gutter downspouts. Rain chains have also been incorporated for their decorative beauty into many tranquil Japanese rain chain gardens. Today rain chain have become more well known outside Japan and increasingly prevalent around the rest of the world. Rain chain used in rain water drainage are typically hung from a roof's rain gutters or roof scupper box (leader head), taking the place of downspouts or gutter downpipe. Rain chain like the name implies can be as simple as chain links or a variation of chain loop styles. Rain chain can also be a visually pleasing string of cups or funnels, most often shaped like flowers or bells and hollow with open bottoms. Pictured below in order of left to right, top to bottom, are the simple link rain chain, single loop rain chain, rotated double link rain chain (or double loop), Japanese rain chain bells, Tulip rain chain, Bluebell flower rain chain, Lily rain chain and a rustic Scalloped rain chain. All the rain chains pictured here are fashioned from heavy weight pure copper. Copper Rain Chain is the preferred choice for it's timeless elegance, aesthetics, weathering ability, durability and natural beauty of copper's ever changing patina throughout the years.
link rain chainrain chain loopsdouble link rain chainjapanese rain chain
Rain Chain Links, Chain Loops, Double Link and Japanese Bell Rain Chain
tulip rain chainflower rain chain blue belllily rain chainrustic rain chain
Tulip Rain Chain, Bluebell Flower Rain Chain, Lily Rain Chain and Scalloped
rain chain basin copper catch
Copper Rain Chain Basin

Rain chains can drain directly on to the ground beneath them, or on a small patch or pit of landscaped gravel or pebbles to which the rain chain is anchored with a weight. Often times the rain water from rain chains is directed into a decorative rain chain basin underneath the rain chain. A rain chain basin or catch basin can be any suitable container. Ceramic, terra cotta, stoneware pots or copper basin - copper bowls are frequently used. A weight at the end of the rain chain or a hook in the basin are used to keep the rain chain centered above the catch basin. Some people use rain water for gardening or other uses such as washing their hair.

 
rain chain water flow
Rain Water Flow Through Rain Chains

A rain chain is a visual and aural delight and the look and sound of the swirling, falling water can be mesmerizing and relaxing to watch during a rain shower. The lovely sounds they make with water splashing and cascading through them will vary with the type of rain chain but generally encompass a soft bell-like tinkle or splash with light raindrops to a soothing, small roar of sound like river rapids in a heavy downpour.  

rain chain how to installation
Rain Chain How To Installation Diagram 
Click above to view preferred rain chain mounting

rain chain funnel
 Rain Chain Funnel Outlet Reducers
"Used to reduce size of opening in gutters to match rain chain"


Copper Gutter With Rain Chain Funnel Taps Installed
"Demonstration picture shows assortment of rain chain"

It is important to have the right amount of rain chain funnel installed on a length of gutter so an individual rain chain is not overloaded by heavy rain water flow, especially when using smaller width rain chain or links. How many rain chain funnel you use depends on several factors including: how long your gutter section is; diameter of your gutter outlets and rain chains; how heavy your normal flow of rain water is.

leader head and scupper box
Roof Scupper Box  Rain Gutter Leader Head

Water from a rain gutter outlet or from a roof scupper can empty directly into a leader head or rain collector scupper box and you can then attach a rain chain directly to the leader head or scupper box outlet. Outlet size on leader head and rain collector scupper box can be custom sized typically from 4 inches down to 2 inches to match the desired diameter for use with your rain chain. You can install a bolt across the bottom of the leader box outlet about an inch from the bottom opening and then attach the rain chain directly to this bolt. If your are not using leader heads, then mount rain chain using hidden gutter hangers and U-bolts.

7/10/2009 10:31 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, June 18, 2009
Rutland Gutter Supply has now added nine additional leader heads to their large growing selection of leader head. Rutland has 64 decorative leaderheads in stock to upgrade the finest aluminum and copper gutter systems and enhance the architectural features of your home or commercial building. Leader heads are also sometimes referred to as conductor head, rainhead, hopper head, scupper box or as a rain collector box. Leader head are installed inline on the downspouts or downpipes of guttering or eavestroughs - see second picture below for example. Leader heads collect and disperse the water from rain gutters through one or more downspouts. Functionally, leader head assist in draining large volumes of water and aesthetically they truly dress up a home's exterior. Leader head installed with attractive guttering and downspouts and often in conjunction with decorative gutter hangers and decorative downspout brackets too have been described as jewelry for the home or "bling".  See the first picture below of a home with lovely half round copper gutters, decorative gutter hangers, round copper downspout pipe and decorative downspout brackets. The second picture below shows a similarly outfitted round copper gutter system but with a copper leader head also installed on the copper downspout, enhancing the beauty of the home's architectural copper work even still more. The best quality leader heads use thicker metals and have TIG welded, polished invisible seams for the longest lasting beauty.

Copper Gutter System Installed with decorative gutter and downspout brackets
Copper Gutters - Copper Downspouts - Decorative Brackets

copper gutters with copper leader head and copper downspout installed
Copper Gutter System with Copper Leader Head Installed

Rutland also is involved frequently with restoration work of historic buildings and will re-create original leader head with new copper leader head preserving the original design. See picture below showing a very old original leader head design taken from a building with the new restored leader head replacement right along side of it. Rutland can also craft custom leader heads for you from your own design and specifications, fabricated with your metal of choice. You may view fifty-five leader head - conductor head designs on the web page at Rutland Leader Heads and additionally you may also view Rutland's nine new leader head designs below.

leader head restoration showing old and new leader heads
Old Historic Leaderhead - New Restored Leader Head

leader head designs by Rutland Gutter Supply
new leader heads available
New Rutland Leader Head Additions


Leader Head shown with Copper Gutter System and Copper Roof

There is also a YouTube Video featuring Leader Head LH057 available on Rutland's earlier blog Copper Leader Head Restoration Project

6/18/2009 10:47 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
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