# Tuesday, August 25, 2009
An architectural widow's walk can be described several ways including: a balcony on a roof; a roof enclosure; roof railing; roof walk; roof fence; flat roof deck and railing; railed rooftop observation platform. A widow's walk, flat roof deck or observation platform on the roof of a house, enclosed by a railing or balustrade is sometimes formed by truncating the top of a hip roof. A widow's walk, roof walk or sometimes referred to as a captain's walk was typically found on a coastal house, originally designed as a lookout for observing vessels at sea. The name widows walk derived from the wives of fishermen or mariners, who would gaze out over the ocean, from their rooftop balcony watching for their husband's safe return. Tragically, the ocean would sometimes take the life of the seamen, leaving their wives as widows. Their widows would then frequently pace and gaze out to sea from their rooftop platform wishing beyond hope that their loved ones would miraculously still return home and thus the name widow's walk was coined. Beyond their use as viewing platforms, widows walks were also frequently built around the chimney of a residence, creating easy access or passage to the chimney.This was done to allow home owners, in the event of a chimney fire, to pour sand down their burning chimney, to hopefully prevent their house from burning down. Widows walks might also surround a cupola or turret projecting from a rooftop.Widow's walks can also be seen as a decorative architectural accent, distinctive and eye-catching on stately homes today, even on many homes far inland from the sea. Pictured below are sections of a widows walk made from pure copper. Depending on the layout of the roof platform to be enclosed, one to four railing sections might be used to enclose the roof deck forming a pen or enclosure.

widows walk roof deck railing sections shown here
Copper Widows Walk Roof Railing
widows walk roof balcony corner railing shown here
Decorative Widows Walk Corner Finial

widows walk roof enclosure railing end section pictured here
widows walk roof balcony deck corner section shown in this picture
widows's walk roof copper deck railing long copper work section shown here

Rutland's architectural copper work artisans crafted the widows walk seen in the pictures above from copper, hand forming the pieces and welding them together. The separate railing sections are designed to bolt together at the installation site and attach to the roof structure. View additional architectural copper work.

8/25/2009 1:14 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, August 06, 2009
Galvanic Corrosion is an electrochemical process which occurs when dissimilar metals are in contact with each other in the presence of an electrolyte, most commonly being moisture and oxygen. For example rain water and salt water make especially good electrolytes. An electrolyte could be any non-metal matter that will conduct an electric current and are predominantly liquids or moisture. Every metal has been rated for nobility and then placed on galvanic scales according to nobility. Basically nobility is a measurement of the resistance to corrosion, especially of one metal contacting another metal. Metals that are the least noble means they are very anodic, electropositive or high potential and will corrode most easily. Whereas metals that are the most noble, means they are highly cathodic, electronegative or low potential and will be the most resistant to corrosion. The most corrosive effects will occur between metals from the opposite ends of the galvanic scale or ranking of nobility. This difference in electrical potential between two or more metals causes galvanic corrosion. Dissimilar metals in contact with each other in the presence of an electrolyte causes current to flow through their points of contact at the expense of the metal with the higher potential or less nobility. The much less noble metal is gradually consumed in the Electro-chemical reaction and will deteriorate or wear away as the metal ions migrate away from the very anodic metal to the more noble cathodic one. The more noble metal's corrosion resistance actually increases from this transfer of ions to it from the less noble metal, while the other metal is gradually getting consumed. Below is an abbreviated galvanic scale showing ranking of the most common construction metals from the least noble up to the most noble in a normal construction setting where both moisture and oxygen are present.

Galvanic Scale (Nobility of Common Metals)*
Least Noble
Aluminum
Zinc
Galvanized Steel
Iron
Stainless Steel – Active
Tin
Lead
Brass, Bronze
Copper
Stainless Steel – Passive
Titanium
Most Noble

Electropotential of Various Metals
High
Aluminum     +1.30
Zinc            +0.76
Chromium     +0.60
Iron            +0.44
Nickel          +0.22
Tin              +0.13
Lead            +0.12
Copper         -0.34
Silver           -0.80
Platinum       -0.86
Gold            -1.10
Low

Since dissimilar metals in contact with each other in the presence of oxygen and moisture will result in the less noble metal being corroded or eaten away the more noble one, contact between dissimilar metals should be avoided. For example, copper as one of the most noble of metals should be kept separated from less noble metal such as aluminum and galvanized steel. If contact between dissimilar metals cannot be avoided, their surfaces should be insulated as much as possible at the least with a non-metallic, non-conductive coating, such as bituminous or zinc chromate primers or paint. Separating the dissimilar metals with tape, gaskets, waterproof membrane, sealants or other non-conductive material that does not absorb and hold moisture can be used effectively. Care must also be taken to avoid the liquid wash run off or discharge from the drains from noble metals to less noble ones. For example rain water run off from a copper roof going into aluminum gutters and downspouts will result in traces of copper salts in the run off wash accelerating corrosion of the aluminum. Additionally, the use of galvanized nails, screws, flashing or drip edge on copper roofing or copper gutters should likewise be avoided as such less noble fasteners and metals will corrode rapidly. While rain water is a good electrolyte so too is high humidity or moisture laden air especially when it contains a high concentration of corrosive acids as is typically found in larger cities or near industry. In industrial or heavily populated areas, harmful electrolytes are formed by the absorption of gases by rain and fog to form acids and salts, while in coastal areas a saline electrolyte is formed by the combination of salt with the moisture laden air.
 
As copper has one of the highest galvanic numbers or nobility of construction metals, copper will not be harmed by contact with any of the common metals. However, copper will promote corrosion of other less noble metals if placed in direct contact with them. Copper can be used most appropriately with lead, tin, lead-tin solder or stainless steel under almost any circumstance. The primary metals of concern in terms of galvanic corrosion contact with copper are aluminum and zinc. Large differences in the thermal expansion rate between copper and these metals may cause additional problems. Also avoid using copper and some brass fasteners with aluminum, zinc and most ferrous metal. Paints or coatings that are used for isolation must be compatible with both of the dissimilar metals. The bituminous or zinc chromate primers and paints can be used between copper and aluminum surfaces. These same coatings or a red lead primer can also be effective in separating copper from iron and the other ferrous metals such as galvanized steel or mild steels.

Another type of corrosion called erosion corrosion is caused by the flow of acidic water concentrated into a very small area. While especially true for the least noble and most corrosive of metals, but capable of affecting all metals, acidic water allowed to concentrate on a small area, for example rain water from a large area like a roof diverted towards a flashing, valley or gutter can cause erosion corrosion. Also acidic water or liquids pooling on metal surfaces or trapped without air circulation between roofing or sheathing can quickly corrode the metal. Solution is to eliminate such pooling, maintain air circulation underneath metal roofs or between inert roofing material and drip edge, valleys and flashing. Another solution is to use replaceable reinforcing insulative strips between the inert materials and metal. Raw zinc and aluminum especially are susceptible to prolonged contact with acidic moisture, as for example the underside of a zinc roof. But care should be taken even with copper and stainless steel. Copper and zinc possess a superior property in that both will gradually develop a long term protective patina that helps guard against such corrosive effects for a very long period of time providing initial safeguards are exercised such as drying out provisions or temporary coatings.


Example of the protective patina that formed on these copper dome roofs

*Note: Galvanic chart rankings involving sea water immersion and low oxygen conditions will vary somewhat - the more typical nobility given here is for land based construction.

8/6/2009 1:35 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, July 22, 2009
Rain gutters sometimes do not get as much thought behind their selection as other architectural features of a home or commercial building. Customary gutters often employed on buildings might even be rather drab and sometimes an afterthought. Rather than accentuate and enhance the building's architecture some gutter choices if not just dull may actually detract from the appearance of the home or building and be very unappealing. Yet barring wide overhangs and a steeply graded slope away from the building, gutters are essential for draining rainwater runoff from a roof away from the building protecting overhangs, eaves, walls or siding, windows, doors and assist keeping the foundation, crawl space or basement of the structure dry, thereby guarding against mold, rot and staining. Gutters also help prevent erosion of the top soil and landscaping around a building and shield people, walkways and entrances from sheets of falling water. Yes, becoming aware of all the available choices and features of guttering makes you a better wiser consumer. It also gives you an opportunity to choose a rain gutter system that doesn't just blend nicely into your building's architecture but actually enhances and upgrades the features, appearance and curb appeal of your real estate investment. Possibly you may start seeing guttering in a whole new light, and in planning and choosing your new gutters wisely, you are certain to be rewarded time after time again.

Rain gutters run the gamut from your run of the mill, same old - same old, aluminum K-style ogee gutters with rectangular corrugated downspouts, which are staples in some neighborhoods on those cookie-cutter homes, to the high end gutters purposefully designed to enhance a building's architectural features such as your integrated guttering or wood box gutter and those premium, elegant half round copper gutters and zinc gutters. There are still more gutter material choices including plastic or vinyl gutters, galvanized steel, galvalume and stainless steel gutters. As you might expect there is a wide range of pricing from your low end cheap vinyl gutter on up to that pricey redwood and stainless steel guttering. Cost is definitely going to be a big factor in many people's decision making on gutter choice. Assessment of your true cost extends beyond simply viewing a gutter system's initial purchase price and also includes analyzing the longevity of the guttering, plus any maintenance time and cost involved during the lifespan of the gutters such as: repairs, re-caulking, re-painting and partial or total replacement of a deteriorated gutter system. Another often overlooked cost is how the guttering choice will affect your real estate value. A poor guttering choice will detract from the building appearance and value, a typically common or acceptably sensible choice will hopefully maintain and uphold the property value and a visionary or astute choice will increase the real estate attractiveness, curb appeal and property value. A final consideration is the growing number of concerned people out there who also appreciate making the most environmentally green and eco-friendly choice.

Gutter Materials and Cost
Vinyl Gutters - Frequently a choice for your do it yourself price conscious people, these plastic or vinyl gutters oftentimes in plain white and sometimes in assorted colors are rust free, easy to trim or cut to size and are relatively cheap initially. Though 10 foot gutter sections may only run $3 to $5 at discount home outlets, with all the connectors, hangers, brackets and downspouts figured in they will cost you more like $3 to $5 per foot installed. Vinyl gutters can get brittle with age and exposure to the elements and may not have the strength to stand up to large amount of snow, ice, gale force winds and weight from a ladder or person climbing on to a roof. Vinyl also expands and contracts more than metal and can be problematic. Mostly they frequently look cheap, detract from your property's appearance and have a relatively short lifespan to boot. PVC or poly vinyl chloride gutters are not a very green or eco-friendly choice because of their short life and environmental health concerns. The Center for Health, Environment and Justice (CHEJ) termed PVC plastic as one of the most hazardous consumer products ever created, dangerous to human health and the environment throughout it's life cycle. When it is produced or burned PVC releases dioxins, potent synthetic chemicals that cause cancer and harm the environment.

Galvanized Steel Gutters - Steel coated with zinc to inhibit rust, was a common choice, especially before aluminum gutters appeared on the scene, as galvanized gutters are fairly strong and can stand up to ladders, fallen branches and weight unlike cheaper vinyl gutters. Galvanized gutters are also stronger and less susceptible to dents and damage than aluminum. Galvanized steel gutter pricing may run only $4 to $9 per foot installed and are seemingly a economical and practical choice. Yet even thick galvanized gutters will eventually rust through despite most of them being painted. Paint grip steel guttering is still galvanized steel that has been given a phosphate bath adding some to the corrosion protection but primarily providing a surface with better adhesion for paint. There are usually many color choices provided and different qualities of paint available. Galvanized gutters have to be maintained, inspected for cuts, metal exposure deterioration and re-painted during their practical life ranging from 7 to 20 years, depending on how corrosive their locale is and how well they are maintained.

Aluminum Gutters -  The most popular choice in gutters since they appeared on the market, aluminum gutters are rust free avoiding that concern with steel, iron and galvanized gutters. Aluminum is also lightweight making it easier and cheaper to work with. Aluminum gutters typically range in price from $5 to $9 per foot installed. Exposed to the elements however, aluminum will oxidize and wear quickly so aluminum is given protective coatings and paint. Just as with galvanized gutters, aluminum gutters need to be maintained and inspected regularly. Paint coatings have improved so during aluminum gutters typical useful lifespan of 25-30 years most paint coatings usually hold up barring scratches or damage to the paint. Aluminum gutters and downspouts are not as strong as steel gutters, especially the thinner offerings and can dent easily from traffic, branches, ladders, etc. Aluminum has a high rate of thermal expansion and contraction which can sometimes present problems especially in corners and seams. Gutter sections and terminations are typically caulked and as such the caulking will also have to be inspected and re-caulked. As with galvanized steel, there are usually many standard color choices available or custom paint matching can also be done at a higher cost. To have a different look than the same old common K-style aluminum guttering with rectangular corrugated downspouts, you can also obtain aluminum gutters in a more elegant half-round gutter shape and with smooth surface versus corrugated square or round downspouts. Hidden gutter hangers can be used or better yet decorative gutter and downspout brackets and a decorative leader head will improve appearance greatly, distinguish and enhance your home. Using thicker and so called primary aluminum material will add some to the strength, better able to withstand wear and abuse but still not up to the level of copper and steel.

Galvalume Gutters - In response to some of the limitations and disadvantages of galvanized steel gutters and aluminum gutters, galvalume gutters appeared on the scene. Galvalume is steel coated with a mixture of 55/45 per cent aluminum/zinc, resulting in a metal about as strong as galvanized steel but the with long-term rust and corrosion resistance more like aluminum or 2-4 times longer than plain galvanized steel. Galvalume can also be used as is without any paint and has a bright gray metallic appearance for about a decade gradually turning a dull weathered gray for the last 2-3 decades of it's typical lifespan. Processed galvalume can also be painted different colors just like aluminum gutters and while galvalume gutters cost a little more than either aluminum or galvanized steel gutters, galvalume not only will last longer, but is much stronger than aluminum and doesn't have the temperature expansion rate issues as does aluminum. Unfinished galvalume additionally enjoys the more green and eco-friendly avoidance of any kind of painting or coating.

Zinc Gutters - Zinc gutters have been popular in Europe for decades but have been slow to take hold in the U.S.  Zinc guttering is usually made from an alloy of 99.5 percent zinc with small amounts of copper and titanium added. Similar to copper, zinc is usually utilized in it's raw unpainted state and will develop a protective patina that protects the zinc gutter from weathering and corrosion. Weathered zinc has an attractive matte gray look somewhat similar to pewter that eventaully turns a bluish gray and is increasingly being incorporated into architectural designs that promote that look. Zinc gutters when the natural patina forms properly can have a very long lifespan typically somewhere between 40 and 80 years depending on environment. Zinc gutters may run $15 to $20 per foot installed, which is much more than aluminum gutters initially, but zinc gutters have over twice the lifespan, require no paint and very little to no maintenance. Zinc gutters being a premium gutter usually have more care taken in the installation, including typically riveting and soldering the seams and corners, providing more reliability and often less leaks and water damage. Unpainted zinc gutters also do not have VOC's released into the environment from any coating or painting process which some gutters require, so with that and their long lifespan, zinc guttering is considered very eco-friendly and green. Zinc gutters main issues deal with thermal expansion, restrictive gutter forming and installation, including sensitive soldering and cold temperature (below 45 degree) working restrictions. With accommodations and extra care taken, zinc gutters are not only a viable option but are one of the better ones.

Stainless Steel Gutters- Stainless steel is a steel alloy containing chromium which gives stainless steel it's rust proof and shiny properties and is familiar to everyone as it is widely used in kitchens and for eating flatware. Stainless steel is one of the strongest guttering materials as are all the steel based types and is also one of the most durable and longest lasting with a lifespan typically between 50 to 70 years. Stainless steel gutter systems work great where the gutters and downspouts are subject to commercial, abusive and high traffic conditions. If you are not enamored of the shiny, metallic look of stainless steel or the maintenance, cleaning and polishing to keep that look, there is a copper plated stainless steel called CopperPlus having copper's changing earth tone colors and tin plated stainless steel products such as Ugitop which replace regular stainless steel's shiny look with a matte gray surface. Similar to zinc and copper, the durability, weathering ability, long life and elimination of painting and coatings make stainless steel very eco-friendly and a good value where stainless steel's extra strength is needed even with it's high initial cost of about $18-22 per foot installed. Like zinc and copper, in the long run it can be less costly than short-lived products.
 
Copper Gutters - Copper gutters have long been considered the ultimate in guttering and for good reason. Copper gutters have always been the most elegant and aesthetically pleasing and also the most durable and longest lasting of all gutter types. It is not uncommon for copper gutters to have a lifespan of 60 to 90 years, up to triple that for aluminum. Copper guttering like zinc gutters are mostly utilized in their natural, unfinished state as copper develops it's own distinctive, protective patina through the years. Copper performs great in industrial cities, coastal and marine environments. Copper's protective patina gives it the ability to ward off corrosion and it's long wearing character. Copper patina varies by climate but generally copper starts out a bright salmon copper and gradually turns brown, then shades of reddish brown, grayish brown, greenish brown then finally a variegated light pastel green after 25 some years. The rich changing earth tone color palette is one of the prized features of copper. Like zinc gutters, copper guttering is riveted and soldered, so there are rarely any issues with leaks or repairs. Copper gutters will definitely upgrade and enhance any home or commercial building and add true curb appeal and value. While copper gutters can cost $15 to $24 per foot installed new, with copper gutter's super long life, little to no required maintenance, no painting, no leaks and 100% recyclability while retaining up to 95 per cent of raw copper's value, a great case can be made for choosing copper gutters. Environmentally speaking, copper is considered one of the greenest and most eco-friendly materials available and copper's total environment cost is lower than initially cheaper materials. Total environmental cost includes the costs of raw processing, manufacturing, installation, maintenance, re-cycling and multiple replacement costs, so durability and longevity do factor in greatly. For people that want to enjoy the durability, longevity, value and environment friendly nature of copper but would prefer gray earth tones, lead coated copper is available with the same same attributes as copper other than color. For those that would prefer something other than a lead coated copper there is now also a zinc-tin coated copper option available called Freedom Gray, which retains all of copper's advantages, while providing architects, designers with a gray earth tone to work with. Lead coated copper or Freedom Gray offer advantages over zinc gutters in being easier and more versatile to form, less restictive and easier to install, while being more reliable and durable in any weather situation and longer lasting. Copper gutters may typically be seen with decorative gutter hangers, smooth seamless round copper downspouts and decorative downspout brackets and oftentimes a decorative, distinctive conductor head or leader collector box. So configured copper gutters will enhance a home to where they are seen analogous to valuable jewelry and accent pieces and always at home with the finest architecture.

Integral or Wood Gutters - Gutters integrated or built into a homes eaves were more popular decades ago as are hanging wood gutters. Both integral and wood gutters have always had problematic issues such as waterproofing, weathering, leaks, rotting, maintenance, painting or staining, durability and water damage. Oftentimes, the inside of a wood gutter and downspout was lined with a metal such as copper to protect the wood, like a gutter in a gutter. Wood gutters are really not installed so much anymore outside of restorations and wood gutters pricing can easily run from $15 to $24 per foot or more depending on type of wood, lining and workmanship involved. With integral and wood gutters, frequent inspection and maintenance are definitely recommended to help prevent leaks from causing possible water damage to roof, fascia and walls.

Although stainless steel, zinc and copper gutter installed prices appear significantly higher than for galvanized steel and aluminum gutters, this is not because raw material cost for these premium metals is so much higher. The higher installed cost for these premium gutters is primarily due to the cost of additional labor and better materials used in what is a more involved and better installation. Gutter seams and joints are most always riveted and soldered in the best installations rather than merely caulked and overlapped. This much more labor intensive operation provides stronger and more leak free joints over the lifespan of the gutter. Better work and tolerances in corners, miters and seams increases cost but results in a more trouble-free and better looking installation. This is the norm and expected by customers of premium gutters. If aluminum and galvanized steel gutters were installed in a similar fashion as zinc and copper gutters, there would be a much smaller price difference. Thicker gauge aluminum gutters with a higher quality paint job such as Kynar is significantly higher quality and also higher cost than typical thin aluminum gutters with plain baked on paint finish that are much more typical. Thicker metal and better paint result in a better gutter that withstands more abuse and lasts longer. Using better materials and more meticulous aluminum gutter installations, though at much higher cost, would lessen such commonly seen occurrences as drooping gutters, buckled gutters, badly faded gutters, misshapen or bent gutters, leaking gutters, peeling or flaked off paint. True for most any product or service, you certainly get what you pay for and the same applies to rain gutters.

Rutland Gutter Supply has the largest selection of all different types and sizes of commercial and residential gutters and downspouts in the U.S.A.  Rutland fabricates rain gutters and downspouts out of any gutter material and also produces custom styles and sizes of rain gutters upon request. Rutland Gutter Supply stocks all the essential gutter supplies, gutter parts and downspout accessories needed for a complete eavestrough rain gutter system installation of the highest quality including decorative gutter hangers, downspout brackets - downpipe straps and custom conductor leader head all provided factory direct.

7/22/2009 7:36 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, July 10, 2009
Rain chain or "kusari doi" in Japanese, have been used for centuries on Japanese homes, temples, public and commercial buildings as a functional yet lovely alternative to our traditional rain gutter downspouts. Rain chains have also been incorporated for their decorative beauty into many tranquil Japanese rain chain gardens. Today rain chain have become more well known outside Japan and increasingly prevalent around the rest of the world. Rain chain used in rain water drainage are typically hung from a roof's rain gutters or roof scupper box (leader head), taking the place of downspouts or gutter downpipe. Rain chain like the name implies can be as simple as chain links or a variation of chain loop styles. Rain chain can also be a visually pleasing string of cups or funnels, most often shaped like flowers or bells and hollow with open bottoms. Pictured below in order of left to right, top to bottom, are the simple link rain chain, single loop rain chain, rotated double link rain chain (or double loop), Japanese rain chain bells, Tulip rain chain, Bluebell flower rain chain, Lily rain chain and a rustic Scalloped rain chain. All the rain chains pictured here are fashioned from heavy weight pure copper. Copper Rain Chain is the preferred choice for it's timeless elegance, aesthetics, weathering ability, durability and natural beauty of copper's ever changing patina throughout the years.
link rain chainrain chain loopsdouble link rain chainjapanese rain chain
Rain Chain Links, Chain Loops, Double Link and Japanese Bell Rain Chain
tulip rain chainflower rain chain blue belllily rain chainrustic rain chain
Tulip Rain Chain, Bluebell Flower Rain Chain, Lily Rain Chain and Scalloped
rain chain basin copper catch
Copper Rain Chain Basin

Rain chains can drain directly on to the ground beneath them, or on a small patch or pit of landscaped gravel or pebbles to which the rain chain is anchored with a weight. Often times the rain water from rain chains is directed into a decorative rain chain basin underneath the rain chain. A rain chain basin or catch basin can be any suitable container. Ceramic, terra cotta, stoneware pots or copper basin - copper bowls are frequently used. A weight at the end of the rain chain or a hook in the basin are used to keep the rain chain centered above the catch basin. Some people use rain water for gardening or other uses such as washing their hair.

 
rain chain water flow
Rain Water Flow Through Rain Chains

A rain chain is a visual and aural delight and the look and sound of the swirling, falling water can be mesmerizing and relaxing to watch during a rain shower. The lovely sounds they make with water splashing and cascading through them will vary with the type of rain chain but generally encompass a soft bell-like tinkle or splash with light raindrops to a soothing, small roar of sound like river rapids in a heavy downpour.  

rain chain how to installation
Rain Chain How To Installation Diagram 
Click above to view preferred rain chain mounting

rain chain funnel
 Rain Chain Funnel Outlet Reducers
"Used to reduce size of opening in gutters to match rain chain"


Copper Gutter With Rain Chain Funnel Taps Installed
"Demonstration picture shows assortment of rain chain"

It is important to have the right amount of rain chain funnel installed on a length of gutter so an individual rain chain is not overloaded by heavy rain water flow, especially when using smaller width rain chain or links. How many rain chain funnel you use depends on several factors including: how long your gutter section is; diameter of your gutter outlets and rain chains; how heavy your normal flow of rain water is.

leader head and scupper box
Roof Scupper Box  Rain Gutter Leader Head

Water from a rain gutter outlet or from a roof scupper can empty directly into a leader head or rain collector scupper box and you can then attach a rain chain directly to the leader head or scupper box outlet. Outlet size on leader head and rain collector scupper box can be custom sized typically from 4 inches down to 2 inches to match the desired diameter for use with your rain chain. You can install a bolt across the bottom of the leader box outlet about an inch from the bottom opening and then attach the rain chain directly to this bolt. If your are not using leader heads, then mount rain chain using hidden gutter hangers and U-bolts.

7/10/2009 10:31 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, June 18, 2009
Rutland Gutter Supply has now added nine additional leader heads to their large growing selection of leader head. Rutland has 64 decorative leaderheads in stock to upgrade the finest aluminum and copper gutter systems and enhance the architectural features of your home or commercial building. Leader heads are also sometimes referred to as conductor head, rainhead, hopper head, scupper box or as a rain collector box. Leader head are installed inline on the downspouts or downpipes of guttering or eavestroughs - see second picture below for example. Leader heads collect and disperse the water from rain gutters through one or more downspouts. Functionally, leader head assist in draining large volumes of water and aesthetically they truly dress up a home's exterior. Leader head installed with attractive guttering and downspouts and often in conjunction with decorative gutter hangers and decorative downspout brackets too have been described as jewelry for the home or "bling".  See the first picture below of a home with lovely half round copper gutters, decorative gutter hangers, round copper downspout pipe and decorative downspout brackets. The second picture below shows a similarly outfitted round copper gutter system but with a copper leader head also installed on the copper downspout, enhancing the beauty of the home's architectural copper work even still more. The best quality leader heads use thicker metals and have TIG welded, polished invisible seams for the longest lasting beauty.

Copper Gutter System Installed with decorative gutter and downspout brackets
Copper Gutters - Copper Downspouts - Decorative Brackets

copper gutters with copper leader head and copper downspout installed
Copper Gutter System with Copper Leader Head Installed

Rutland also is involved frequently with restoration work of historic buildings and will re-create original leader head with new copper leader head preserving the original design. See picture below showing a very old original leader head design taken from a building with the new restored leader head replacement right along side of it. Rutland can also craft custom leader heads for you from your own design and specifications, fabricated with your metal of choice. You may view fifty-five leader head - conductor head designs on the web page at Rutland Leader Heads and additionally you may also view Rutland's nine new leader head designs below.

leader head restoration showing old and new leader heads
Old Historic Leaderhead - New Restored Leader Head

leader head designs by Rutland Gutter Supply
new leader heads available
New Rutland Leader Head Additions


Leader Head shown with Copper Gutter System and Copper Roof

There is also a YouTube Video featuring Leader Head LH057 available on Rutland's earlier blog Copper Leader Head Restoration Project

6/18/2009 10:47 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, June 17, 2009
To many people these words or phrases, Gutter, Gutters, Guttering, Rain Gutters, Seamless Gutters, Eavestrough, Roof Gutter and Gutter System all mean pretty much the same thing. The first thing many people think of when they hear one of these terms and specifically the word "gutters" are the narrow ducts or channels running along the eaves or bottom edges of a roof, which collect rain water and direct or divert it into a drain or downspout to be drained away from their home or some other building. This connotation or meaning is also what predominates the search results for most of these terms. Upon a closer look, we see the word gutter while often used to refer to the rain gutter running along a roof edge, it can also be a street gutter, which is slight depression which runs along the edge of a city street or curb, carrying rain and street water over to a drain or sewer. Gutter can also be the trough, channel or groove on the edges of bowling alley lanes that collect all those gutter balls. Table shuffleboards have similar gutters on their sides to collect pucks. In word publishing, printing and design, a gutter is the blank or empty space between facing pages or where pages come together and sometimes the space between columns and rows on a page or screen. Gutter can also be the ditch that runs along the side of a road. In stamp collecting it is the empty space between rows of stamps. Gutters in barns dug in the ground behind the animals collect and carry away excrement. The word gutter also frequently used with the phrase "in the gutter" might reference something that is morally questionable or distasteful. The word gutter derives or comes from the Anglo-Norman "gotere", Old French "gotiere", newer French "gouttiere" and the original Latin "gutta" or plural "guttae".

What is interesting is that search engines like Google, Yahoo, MSN (Bing), AOL, Ask, Dogpile, Excite, etc. give a different order of search results when you enter each one of these search terms separately. It does not seem that search engines know that gutters, guttering, rain gutters, eaves troughs and gutter systems are the same thing as are rain troughs, rain collectors and rain channels. Websites and web-pages emphasizing or optimizing for one of these keywords are usually then not optimized for the others and so you get significantly different search result placement across the various search engines for each of these words or phrases. Many people already view search engines as frustrating and annoying to use due to their increasing emphasis on returning mostly paid advertisements in top positions in their search results rather than prioritize and list results genuinely based on merit, usefulness and content. Individuals and companies can pay to get listed highly in the search results whether or not they are worthy or deserving to be highly considered or whether they offer commensurate relevance to the researcher or not.

Paid listings tainting search results is nothing new but it has been getting worse each year to where some search engines and directories have become predominantly commercialized and no longer all inclusive. Then to compound the problem with search result accuracy and validity are search engine optimizing games played by website marketing people who optimize or manipulate their website names and web-pages primarily to get listed highly in search engine results for a particular keyword or search term. For example emphasizing the terms "rain gutter", "guttering" or "gutter systems" versus just "gutters" which is the most often used term to describe essentially the same thing, might give them an edge in search result placement over websites/web-pages that emphasize "gutters" or just "gutter". Search engine users get mixed results from their searches depending on what term they enter even if they mean the same thing. For example, companies offering guttering are providing the same exact thing as companies offering gutters and still other companies offering gutter systems or rain gutters or even new gutters (hey aren't most gutters sold new?). Yet enter each of these terms or phrases separately into search engines and you may get drastically different sets of results as well as the order of placement.

Just something to think about the next time you are searching for something and you want the most genuine, worthwhile, unbiased and untainted results. One strategy you can try is to search for whatever you are looking for using different synonyms, syntax or phrase variations. Try out different search terms, ignore the paid listings and repeat your search across multiple search engines, which will deliver better results and give a bigger more accurate picture. Meanwhile we hope for better, smarter search engines that can recognize essentially the same terms, synonyms or meanings and give back more consistent beneficial results. Of course we can always wish for an intelligent, free, unbiased search engine to miraculously appear, one that can not be bought, manipulated, fixed, greased, swayed or else biased in any way yet will always return fair, just, even-handed, reliable and completely accurate results. That may seem a tall order and unrealistic but it is not too much to ask for and the world does deserve that and all would benefit.

6/17/2009 7:37 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, June 02, 2009
Gutter gardens are receiving much buzz over the internet and are a good approach to generating fresh produce or a colorful display of flowers around your home. A gutter garden is especially ideal when space is at a premium or if you wish to have a tidy and more ergonomic gardening setup. Nothing is better tasting and more satisfying than freshly picked produce for that awesome salad, fresh salsa and a plethora of other healthy vegetable dishes. Gutter gardens are essentially akin to planters that hang from your house at a convenient height and are typically fashioned using some form of home guttering to serve as your planter. This article discusses and compares several types of commercially available gutters that are good options for use in a gutter garden. Then we will explain exactly which components you will need and how to assemble your very own gutter garden. I do not know who first came up with the idea for a gutter garden, probably someone a long time ago and it was never publicized. Now with power of the Internet word gets around. I did find an article from Martha Stewart Living dating March 2006 that called them "Garden Pots" and they used copper gutters stacked in several tiers to form their gutter garden. They were growing hanging ivy in them to form a living screen off of a porch, but could just as easily be growing flowers or produce in them. Hanging your gutter garden as they did with chains is another option to mounting on a wall, just make sure your chains, anchors and supports are all robust and secure.
 

From Martha Stewart Living - March 2006
"Surprising Garden Pots: Copper Gutters"

Re-using old guttering or buying cheap aluminum or plastic guttering are tempting options but may perhaps not be the best option. It is recommended you stay away from any kind of painted, rusted guttering or lead coated guttering for obvious health reasons if you are growing produce. Many plastics have unhealthy emissions and plastic gutters can also break down from the weight, UV sunlight and trowel work. It is best to use a gutter made from a pure metal that does not have any chemicals or paint applied, does not corrode or rust over time, is durable, long lasting, naturally weathers well, is aesthetically pleasing and is a genuinely attractive feature of your home. Steel and aluminum are relatively low priced but most varieties require some type of coating to resist rust and corrosion and coatings oxidize, scratch, are not durable, long lasting and mostly unhealthy too for a gutter garden. Galvalume is a zinc-aluminum coated steel that is a better candidate than either steel or aluminum alone, combining the corrosion and rust resistance of zinc and aluminum with the strength of steel but with an industrial looking gray metallic appearance and you would probably be tempted to paint this material. Three even better choices for your gutter garden are zinc, stainless steel and copper. Everyone is familiar with the appearance and attributes of stainless steel and it is a viable option. Stainless steel does not rust providing it's surface is not damaged and it is generally considered a healthy, sanitary material. Stainless steel's shiny appearance may be attractive or it may not blend in or complement your home's exterior. Pure zinc is a viable, healthy option that is durable, weathers well and zinc develops an attractive protective, grey patina that is somewhat pewter like though zinc is priced higher than galvalume and stainless steel. Then we have pure copper which may be the best choice for a multitude of reasons: copper has proven itself for centuries to be the most durable and longest lasting metal; copper weathers extremely well, forming a protective attractive patina; requires little to no maintenance; copper is attractive, aesthetically pleasing, elegant and complements most home decor well; copper is EPA approved antimicrobial, germicidal, antibacterial and fungicidal; copper is a key nutrient for plant life; copper is considered eco-friendly and is a green building material. These are all attractive and most desirable traits for use in your gutter garden. Copper although being our highest rated choice also has the highest initial cost of all the metals and metal alloys mentioned above. Copper's many and unique advantages, help justify it's premium cost, especially considering the relatively short lengths required for most gutter gardens, which put copper gutters' premium price within reach and affordability.

copper gutter system installed with copper downspouts
Copper Gutter System Installed

Once you have decided on the material for your gutter, you will then likely choose between three common styles of gutter: K-style gutter, half-round gutter and box gutter. A box gutter will give you the most volume with which to garden with, and as it's name suggests, it has a rectangular box appearance or if you like a plain box planter. K-style gutters are probably the most common residential gutters used in the U.S. and are somewhat boxy as well, though with a angled stepped front for a little more pizzazz. Half round gutters do look just like they sound, like half of a round cylinder or pipe and half-round gutters also have the most elegant appearance of all the various gutter types. There are also quarter round gutters which also are very attractive with their curved front. Quarter round and K-style gutters are generally available from 5 inches to 8 inches wide, half round gutters usually from 5 inches to 10 inches wide and box gutters are usually manufactured to size. Custom widths are also available through Rutland Gutter Supply.  Compare the different appearances of K-style, box gutters, half-round, quarter round and embossed gutters, all pictured below.

K-style gutters - Ogee Gutter
K-Style Gutters

box guttersbeveled box gutter
Box Gutter & Beveled Box Gutter

half round copper gutters
Half Round Gutters

quarter round copper guttercustom 1/4 round copper gutter
Quarter Round Gutter & Custom 1/4 Round Gutter

Embossed K-style copper gutter
Embossed K-Style Gutter & Half Round Embossed Gutter

In addition to choosing the material and style of gutter for your gutter garden, you will also choose the type of gutter hangers you will use to hang your gutter garden and the end caps used to cap off and finish the two ends of your gutter garden. There are several styles or types of gutter hangers available. So-called hidden gutter hangers are very commonly used and are called hidden because they are mostly not seen from the ground in a roof gutter system. Hidden hangers may not be the best choice for your gutter garden since they are positioned across the top of your gutter, they may obstruct or at least inconvenience your gardening work. A fascia mounting, squared-off gutter hanger with a front lip as pictured below may be better for box and K-style gutters while one of the decorative gutter hangers pictured below would prove ideal for the rounded gutters. A gutter spring clip holds the gutter in place when resting on a decorative gutter hanger and works well should you wish to remove the gutter easily for any kind of maintenance in another spot. You would use a gutter hanger every few feet to hold up the weight of your gutter garden, generally every three feet at least or every 2 feet if you also happen to live in the snow belt. You will also need to use so-called gutter hanger wedges, if your home's walls have an angled slope, to keep the gutter garden aligned perpendicular. Gutter hanger wedges are available in several sizes to address a variety of slopes in your home's siding or fascia. Installers typically use nails or screws to fasten gutter hangers and gutters to your home's wall or fascia. I would recommend a screw's added holding power recognizing a gutter garden's weight. Your choice of gutter end caps include flat end caps for all the various styles of gutters or also available for the half round guttering are radius end caps, which give your gutter garden ends an attractive and graceful rounded appearance. The gutter end caps are attached by both riveting and soldering them to the gutter. If choosing copper guttering for your gutter garden, it is recommended you use all copper materials for the guttering, gutter end caps, copper rivets, gutter hangers, hanger wedges and bronze or stainless steel screws. This is to maintain a uniform matching appearance and avoid corrosive effect of dissimilar metals. Below are pictures of various types of gutter hangers, gutter end caps, gutter spring clips and gutter hanger wedges.

k-style gutter end caphalf round gutter end cap
K-Style Gutter Flat End Cap & 1/2 Round Gutter Flat End Cap

copper radius end cap
Gutter Radius End Cap

hidden copper gutter hangerhidden gutter hanger
K-Style & Half-round Hidden Gutter Hangers

decorative scroll gutter hanger
Decorative Scroll Gutter Hangers

seahorse copper gutter hangerdecorative gutter hanger
Decorative Seahorse & Rope Gutter Hangers

fascia mounted gutter hanger
Squared-off Fascia-Mounting
Gutter Hanger w/Front Lip

gutter hanger wedges
 Gutter Hanger Wedges

gutter hanger spring clipsgutter copper rivets
Gutter Hanger Spring Clips   &   Copper Rivet


 Hanging Copper Rain Chains - Single & Double Loop

After you have decided on the exact style and material for your gutter garden components, measure the exact lengths of guttering you need and keep in mind that you can go with a double or triple decker design if you desire. Your gutter garden should be in a location where it will receive the amount of sunshine recommended for what ever you are planning to grow. After the components have been ordered and they have been delivered, you are ready to attach the guttering for your gutter garden to your house. Measure and mark off the locations for your gutter hangers, to keep them evenly spaced and horizontally level. If using hidden hangers place them evenly spaced across the top of the guttering and attach to the wall with screws and use wedges if necessary. If using a squared-off box hanger or the decorative rounded hangers, attach the gutter hangers to the house siding with screws using appropriate sloped wedges if necessary, lay your gutter on the hangers and attach the hanger spring clips between the gutter hanger and guttering. Now you are done and can fill up your gutter garden with gardening soil or some composite mixture of garden soil, peat moss, manure, fertilizer and moisture retaining granules. Plant your seeds, seedlings or plants, water and enjoy your garden!

Additional Tips:
 Avoid applying any chemicals or paint to the inside of your gutter garden for healthier plants and produce.  If you absolutely must paint to achieve a desired color match, then do so only on the outside surface. Stainless steel will need to be cleaned and polished occasionally to keep it's appearance while zinc and copper weather naturally and keep their beautiful, elegant appearance throughout their lifespan. Copper can be waxed regularly or even coated with a clearcoat or lacquer if you wish to keep the shiny new copper appearance but again do not apply any coating to the inside to avoid chemicals and to take full advantage of copper's natural germicidal, antimicrobial and fungicidal properties. Also any wax or coating is temporary and needs to be re-applied. The natural copper patina however needs little to no maintenance When copper weathers there is a natural patina that forms on it's surface which serves as a protective coating and the patina does not affect copper's antibacterial properties. The copper patina changes color with age, progressing from a shiny salmon color, to reddish shades of brown, brown, greenish brown and finally a light green pastel color. The outside patination process can also be accelerated if desired by applying selective accelerants. Copper is revered and prized for it's graceful, elegant appearance and gradually changing color throughout it's very long lifespan. Approximate copper weathering color chart is illustrated below. If you desire drainage for your gutter garden, you may either choose to drill a few small holes sparsely across the entire length or have your guttering fabricated with rain chain style taps every few feet along the length.

copper weathering color chart
Resource:
All types, styles and sizes of gutters and gutter materials discussed above can be obtained from Rutland Gutter Supply as well as all of the associated gutter parts and gutter accessories you will need for your gutter garden. Rutland carries the largest selection of gutter supplies in the USA with all the gutter accessories to match. Rutland also does custom metal fabrication and architectural copper work and ships all of it's products globally all over the world. If you like the general idea of a gutter garden but would prefer to have a custom sized planter made for you, Rutland can custom fabricate virtually any size and style copper planter you desire.

gutter garden - multiple tiers
Wall Gutter Garden Pictured by Suzanne Forsling, Juno, AK
6/2/2009 1:54 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, May 27, 2009
Today's blog will take a simplified look at custom copper dome construction. Copper domes are typically constructed with the surface consisting of some variety of either copper tile or copper panels. For this example we will be using copper tile for our custom copper dome roof. Copper roof tile can be purchased from a manufacturer and in this particular case we will be using hand-made copper tile, hand-cut from copper sheets. Diamond shaped hand made, hand cut, interlocking copper tile are shown below - there are approximately 136 per square (100 sq ft).

copper tile


For the framework we will be using aluminum tubing, plywood sheathing and waterproof membrane. We begin by precisely cutting square aluminum tubing to size and bending the tubes using a roll forming machine to form the base and the many vertical support cross members. A partially completed aluminum frame is shown below.

 copper dome frame

After all the aluminum framing tubes have been fully welded together, we then cut plywood sheathing panels to size, to fit precisely between the aluminum cross members and stretch from base to top. We affix them to the aluminum vertical support framework. See partially completed plywood sheathing work below.

copper dome sheathing

After all the plywood sheathing panels have been securely fastened in place with self-tapping screws, we then apply to the partially completed dome a self-sealing waterproof membrane, taking care to completely seal the dome. After the membrane is in place, we draw guidelines and begin carefully attaching the hand-cut copper tile to the dome and to each other. The copper tile have been designed to interlock securely with each other and we use copper ring shank nails to fasten them to the plywood.

copper dome waterproof membrane



copper dome completed

Now this copper dome project is nearly completed as we attach the last of the copper tile to the very top of the copper dome roof. When all the copper tile have finally been attached, we are ready to crown the top of the copper dome with a copper finial. Copper finials come in a multitude of shapes, sizes and designs. They can be simple like the first photo below or more elaborate as in the 2nd picture below.


copper tile roof dome 
Copper Tile Dome with Copper Ball Finial

copper dome standing seam copper panels
Standing Seam Copper Panels With Snap Lock & Copper Finial Pineapple

Although this project may have been over simplified here, it was actually extremely labor intensive, benefiting from knowledgeable construction and metal fabrication expertise. Copper dome construction is very precise work and it can be very exacting just keeping each copper tile perfectly lined up straight and in perfect alignment with each other. All pictures provided herein and this copper dome project very beautifully accomplished by the skilled team at Rutland Copper Gutter Supply & Architectural Copper Work
Also check out our How To article on eHow.com  "How To Construct a Copper Dome"
5/27/2009 1:41 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, May 21, 2009

The custom copper leader head (also known as conductor head, hopper head, rain collector box) in video below is a recreation of a cast iron leader head that adorned a church in England for centuries. Rutland Gutter Supply specializes in the highest quality of custom architectural copper work and copper gutter systems. There are over sixty-five different leader head designs now in Rutland's growing collection. View some of these custom copper leader heads and other custom copperwork, such as copper domes, copper cupolas, copper finials, copper chimney caps, copper spires, copper gutters, etc at Rutland Gutter Supply & Architectural Copper Work. Leader heads are mounted inline on the downspouts being fed from a building's gutters. Leader heads mix air in with the water flowing down through the downspouts, eliminating the back pressure or vacuum. See picture below of an installed copper leader head and copper guttering.

copper guttering

Custom leader heads are typically manufactured from pure copper, zinc, mill finish aluminum or lead coated copper on the finest commercial and residential gutter systems. Copper guttering and copper leader heads particularly, can last 80-100 years, require little to no maintenance, are aesthetically pleasing, they can be recycled nearly 100% and contribute to green building objectives. Leader heads add both a decorative (as seen in picture) and functional touch. Watch video below of a custom leader head that has been recreated from a centuries old one.



 


5/21/2009 1:53 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, May 05, 2009
With a solid body of evidence showing copper's broad spectrum of antimicrobial efficacy and copper's ability to inhibit the most important pathogens challenging public health today, including MRSA, Clostridium difficile, Escherichia coli (E.coli), Legionella pneumophila (Legionnaire's disease bactera) and Influenza A viruses. Clinical trials examining copper's antimicrobial potential and role in fighting pathogens, transmissions of germs and Influenza A viruses such the bird flu and swine flu epidemics are being undertaken in the U.S., U.K., Germany, Japan and South Africa.

The EPA, the U.S. Environmental Protection Agency, has approved the registration of copper as an antimicrobial agent to reduce harmful bacteria linked to potentially deadly microbial infections, following a year of comprehensive testing in an independent US laboratory. The tests showed that 99.9% of bacteria on a copper surface were eliminated within 2 hours of exposure. Typically this type of registration has previously been granted to liquids and gases falling under the sanitizer and disinfectant categories. Copper's mechanical and aesthetic properties makes it an ideal choice for use in all products or surfaces offering us the benefits of copper's antimicrobial power.

A concise reference article to download is "Copper: essential for life" and a reference website page entitled "Antimicrobial Copper". Increased use of copper is indicated not just for commercial or public buildings and outside public fixtures but in the home copper's logical uses are plentiful including the bathrooms and in a copper kitchen. You can enjoy copper's aesthetic appearance throughout your home, while enjoying copper's natural health benefits with it's proven germicidal, antibacterial and antimicrobial power.
5/5/2009 11:56 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
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