# Tuesday, June 02, 2009
Gutter gardens are receiving much buzz over the internet and are a good approach to generating fresh produce or a colorful display of flowers around your home. A gutter garden is especially ideal when space is at a premium or if you wish to have a tidy and more ergonomic gardening setup. Nothing is better tasting and more satisfying than freshly picked produce for that awesome salad, fresh salsa and a plethora of other healthy vegetable dishes. Gutter gardens are essentially akin to planters that hang from your house at a convenient height and are typically fashioned using some form of home guttering to serve as your planter. This article discusses and compares several types of commercially available gutters that are good options for use in a gutter garden. Then we will explain exactly which components you will need and how to assemble your very own gutter garden. I do not know who first came up with the idea for a gutter garden, probably someone a long time ago and it was never publicized. Now with power of the Internet word gets around. I did find an article from Martha Stewart Living dating March 2006 that called them "Garden Pots" and they used copper gutters stacked in several tiers to form their gutter garden. They were growing hanging ivy in them to form a living screen off of a porch, but could just as easily be growing flowers or produce in them. Hanging your gutter garden as they did with chains is another option to mounting on a wall, just make sure your chains, anchors and supports are all robust and secure.
 

From Martha Stewart Living - March 2006
"Surprising Garden Pots: Copper Gutters"

Re-using old guttering or buying cheap aluminum or plastic guttering are tempting options but may perhaps not be the best option. It is recommended you stay away from any kind of painted, rusted guttering or lead coated guttering for obvious health reasons if you are growing produce. Many plastics have unhealthy emissions and plastic gutters can also break down from the weight, UV sunlight and trowel work. It is best to use a gutter made from a pure metal that does not have any chemicals or paint applied, does not corrode or rust over time, is durable, long lasting, naturally weathers well, is aesthetically pleasing and is a genuinely attractive feature of your home. Steel and aluminum are relatively low priced but most varieties require some type of coating to resist rust and corrosion and coatings oxidize, scratch, are not durable, long lasting and mostly unhealthy too for a gutter garden. Galvalume is a zinc-aluminum coated steel that is a better candidate than either steel or aluminum alone, combining the corrosion and rust resistance of zinc and aluminum with the strength of steel but with an industrial looking gray metallic appearance and you would probably be tempted to paint this material. Three even better choices for your gutter garden are zinc, stainless steel and copper. Everyone is familiar with the appearance and attributes of stainless steel and it is a viable option. Stainless steel does not rust providing it's surface is not damaged and it is generally considered a healthy, sanitary material. Stainless steel's shiny appearance may be attractive or it may not blend in or complement your home's exterior. Pure zinc is a viable, healthy option that is durable, weathers well and zinc develops an attractive protective, grey patina that is somewhat pewter like though zinc is priced higher than galvalume and stainless steel. Then we have pure copper which may be the best choice for a multitude of reasons: copper has proven itself for centuries to be the most durable and longest lasting metal; copper weathers extremely well, forming a protective attractive patina; requires little to no maintenance; copper is attractive, aesthetically pleasing, elegant and complements most home decor well; copper is EPA approved antimicrobial, germicidal, antibacterial and fungicidal; copper is a key nutrient for plant life; copper is considered eco-friendly and is a green building material. These are all attractive and most desirable traits for use in your gutter garden. Copper although being our highest rated choice also has the highest initial cost of all the metals and metal alloys mentioned above. Copper's many and unique advantages, help justify it's premium cost, especially considering the relatively short lengths required for most gutter gardens, which put copper gutters' premium price within reach and affordability.

copper gutter system installed with copper downspouts
Copper Gutter System Installed

Once you have decided on the material for your gutter, you will then likely choose between three common styles of gutter: K-style gutter, half-round gutter and box gutter. A box gutter will give you the most volume with which to garden with, and as it's name suggests, it has a rectangular box appearance or if you like a plain box planter. K-style gutters are probably the most common residential gutters used in the U.S. and are somewhat boxy as well, though with a angled stepped front for a little more pizzazz. Half round gutters do look just like they sound, like half of a round cylinder or pipe and half-round gutters also have the most elegant appearance of all the various gutter types. There are also quarter round gutters which also are very attractive with their curved front. Quarter round and K-style gutters are generally available from 5 inches to 8 inches wide, half round gutters usually from 5 inches to 10 inches wide and box gutters are usually manufactured to size. Custom widths are also available through Rutland Gutter Supply.  Compare the different appearances of K-style, box gutters, half-round, quarter round and embossed gutters, all pictured below.

K-style gutters - Ogee Gutter
K-Style Gutters

box guttersbeveled box gutter
Box Gutter & Beveled Box Gutter

half round copper gutters
Half Round Gutters

quarter round copper guttercustom 1/4 round copper gutter
Quarter Round Gutter & Custom 1/4 Round Gutter

Embossed K-style copper gutter
Embossed K-Style Gutter & Half Round Embossed Gutter

In addition to choosing the material and style of gutter for your gutter garden, you will also choose the type of gutter hangers you will use to hang your gutter garden and the end caps used to cap off and finish the two ends of your gutter garden. There are several styles or types of gutter hangers available. So-called hidden gutter hangers are very commonly used and are called hidden because they are mostly not seen from the ground in a roof gutter system. Hidden hangers may not be the best choice for your gutter garden since they are positioned across the top of your gutter, they may obstruct or at least inconvenience your gardening work. A fascia mounting, squared-off gutter hanger with a front lip as pictured below may be better for box and K-style gutters while one of the decorative gutter hangers pictured below would prove ideal for the rounded gutters. A gutter spring clip holds the gutter in place when resting on a decorative gutter hanger and works well should you wish to remove the gutter easily for any kind of maintenance in another spot. You would use a gutter hanger every few feet to hold up the weight of your gutter garden, generally every three feet at least or every 2 feet if you also happen to live in the snow belt. You will also need to use so-called gutter hanger wedges, if your home's walls have an angled slope, to keep the gutter garden aligned perpendicular. Gutter hanger wedges are available in several sizes to address a variety of slopes in your home's siding or fascia. Installers typically use nails or screws to fasten gutter hangers and gutters to your home's wall or fascia. I would recommend a screw's added holding power recognizing a gutter garden's weight. Your choice of gutter end caps include flat end caps for all the various styles of gutters or also available for the half round guttering are radius end caps, which give your gutter garden ends an attractive and graceful rounded appearance. The gutter end caps are attached by both riveting and soldering them to the gutter. If choosing copper guttering for your gutter garden, it is recommended you use all copper materials for the guttering, gutter end caps, copper rivets, gutter hangers, hanger wedges and bronze or stainless steel screws. This is to maintain a uniform matching appearance and avoid corrosive effect of dissimilar metals. Below are pictures of various types of gutter hangers, gutter end caps, gutter spring clips and gutter hanger wedges.

k-style gutter end caphalf round gutter end cap
K-Style Gutter Flat End Cap & 1/2 Round Gutter Flat End Cap

copper radius end cap
Gutter Radius End Cap

hidden copper gutter hangerhidden gutter hanger
K-Style & Half-round Hidden Gutter Hangers

decorative scroll gutter hanger
Decorative Scroll Gutter Hangers

seahorse copper gutter hangerdecorative gutter hanger
Decorative Seahorse & Rope Gutter Hangers

fascia mounted gutter hanger
Squared-off Fascia-Mounting
Gutter Hanger w/Front Lip

gutter hanger wedges
 Gutter Hanger Wedges

gutter hanger spring clipsgutter copper rivets
Gutter Hanger Spring Clips   &   Copper Rivet


 Hanging Copper Rain Chains - Single & Double Loop

After you have decided on the exact style and material for your gutter garden components, measure the exact lengths of guttering you need and keep in mind that you can go with a double or triple decker design if you desire. Your gutter garden should be in a location where it will receive the amount of sunshine recommended for what ever you are planning to grow. After the components have been ordered and they have been delivered, you are ready to attach the guttering for your gutter garden to your house. Measure and mark off the locations for your gutter hangers, to keep them evenly spaced and horizontally level. If using hidden hangers place them evenly spaced across the top of the guttering and attach to the wall with screws and use wedges if necessary. If using a squared-off box hanger or the decorative rounded hangers, attach the gutter hangers to the house siding with screws using appropriate sloped wedges if necessary, lay your gutter on the hangers and attach the hanger spring clips between the gutter hanger and guttering. Now you are done and can fill up your gutter garden with gardening soil or some composite mixture of garden soil, peat moss, manure, fertilizer and moisture retaining granules. Plant your seeds, seedlings or plants, water and enjoy your garden!

Additional Tips:
 Avoid applying any chemicals or paint to the inside of your gutter garden for healthier plants and produce.  If you absolutely must paint to achieve a desired color match, then do so only on the outside surface. Stainless steel will need to be cleaned and polished occasionally to keep it's appearance while zinc and copper weather naturally and keep their beautiful, elegant appearance throughout their lifespan. Copper can be waxed regularly or even coated with a clearcoat or lacquer if you wish to keep the shiny new copper appearance but again do not apply any coating to the inside to avoid chemicals and to take full advantage of copper's natural germicidal, antimicrobial and fungicidal properties. Also any wax or coating is temporary and needs to be re-applied. The natural copper patina however needs little to no maintenance When copper weathers there is a natural patina that forms on it's surface which serves as a protective coating and the patina does not affect copper's antibacterial properties. The copper patina changes color with age, progressing from a shiny salmon color, to reddish shades of brown, brown, greenish brown and finally a light green pastel color. The outside patination process can also be accelerated if desired by applying selective accelerants. Copper is revered and prized for it's graceful, elegant appearance and gradually changing color throughout it's very long lifespan. Approximate copper weathering color chart is illustrated below. If you desire drainage for your gutter garden, you may either choose to drill a few small holes sparsely across the entire length or have your guttering fabricated with rain chain style taps every few feet along the length.

copper weathering color chart
Resource:
All types, styles and sizes of gutters and gutter materials discussed above can be obtained from Rutland Gutter Supply as well as all of the associated gutter parts and gutter accessories you will need for your gutter garden. Rutland carries the largest selection of gutter supplies in the USA with all the gutter accessories to match. Rutland also does custom metal fabrication and architectural copper work and ships all of it's products globally all over the world. If you like the general idea of a gutter garden but would prefer to have a custom sized planter made for you, Rutland can custom fabricate virtually any size and style copper planter you desire.

gutter garden - multiple tiers
Wall Gutter Garden Pictured by Suzanne Forsling, Juno, AK
6/2/2009 1:54 PM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback
# Wednesday, May 27, 2009
Today's blog will take a simplified look at custom copper dome construction. Copper domes are typically constructed with the surface consisting of some variety of either copper tile or copper panels. For this example we will be using copper tile for our custom copper dome roof. Copper roof tile can be purchased from a manufacturer and in this particular case we will be using hand-made copper tile, hand-cut from copper sheets. Diamond shaped hand made, hand cut, interlocking copper tile are shown below - there are approximately 136 per square (100 sq ft).

copper tile


For the framework we will be using aluminum tubing, plywood sheathing and waterproof membrane. We begin by precisely cutting square aluminum tubing to size and bending the tubes using a roll forming machine to form the base and the many vertical support cross members. A partially completed aluminum frame is shown below.

 copper dome frame

After all the aluminum framing tubes have been fully welded together, we then cut plywood sheathing panels to size, to fit precisely between the aluminum cross members and stretch from base to top. We affix them to the aluminum vertical support framework. See partially completed plywood sheathing work below.

copper dome sheathing

After all the plywood sheathing panels have been securely fastened in place with self-tapping screws, we then apply to the partially completed dome a self-sealing waterproof membrane, taking care to completely seal the dome. After the membrane is in place, we draw guidelines and begin carefully attaching the hand-cut copper tile to the dome and to each other. The copper tile have been designed to interlock securely with each other and we use copper ring shank nails to fasten them to the plywood.

copper dome waterproof membrane



copper dome completed

Now this copper dome project is nearly completed as we attach the last of the copper tile to the very top of the copper dome roof. When all the copper tile have finally been attached, we are ready to crown the top of the copper dome with a copper finial. Copper finials come in a multitude of shapes, sizes and designs. They can be simple like the first photo below or more elaborate as in the 2nd picture below.


copper tile roof dome 
Copper Tile Dome with Copper Ball Finial

copper dome standing seam copper panels
Standing Seam Copper Panels With Snap Lock & Copper Finial Pineapple

Although this project may have been over simplified here, it was actually extremely labor intensive, benefiting from knowledgeable construction and metal fabrication expertise. Copper dome construction is very precise work and it can be very exacting just keeping each copper tile perfectly lined up straight and in perfect alignment with each other. All pictures provided herein and this copper dome project very beautifully accomplished by the skilled team at Rutland Copper Gutter Supply & Architectural Copper Work
Also check out our How To article on eHow.com  "How To Construct a Copper Dome"
5/27/2009 1:41 PM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback
# Thursday, May 21, 2009

The custom copper leader head (also known as conductor head, hopper head, rain collector box) in video below is a recreation of a cast iron leader head that adorned a church in England for centuries. Rutland Gutter Supply specializes in the highest quality of custom architectural copper work and copper gutter systems. There are over sixty-five different leader head designs now in Rutland's growing collection. View some of these custom copper leader heads and other custom copperwork, such as copper domes, copper cupolas, copper finials, copper chimney caps, copper spires, copper gutters, etc at Rutland Gutter Supply & Architectural Copper Work. Leader heads are mounted inline on the downspouts being fed from a building's gutters. Leader heads mix air in with the water flowing down through the downspouts, eliminating the back pressure or vacuum. See picture below of an installed copper leader head and copper guttering.

copper guttering

Custom leader heads are typically manufactured from pure copper, zinc, mill finish aluminum or lead coated copper on the finest commercial and residential gutter systems. Copper guttering and copper leader heads particularly, can last 80-100 years, require little to no maintenance, are aesthetically pleasing, they can be recycled nearly 100% and contribute to green building objectives. Leader heads add both a decorative (as seen in picture) and functional touch. Watch video below of a custom leader head that has been recreated from a centuries old one.



 


5/21/2009 1:53 PM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback
# Tuesday, May 05, 2009
With a solid body of evidence showing copper's broad spectrum of antimicrobial efficacy and copper's ability to inhibit the most important pathogens challenging public health today, including MRSA, Clostridium difficile, Escherichia coli (E.coli), Legionella pneumophila (Legionnaire's disease bactera) and Influenza A viruses. Clinical trials examining copper's antimicrobial potential and role in fighting pathogens, transmissions of germs and Influenza A viruses such the bird flu and swine flu epidemics are being undertaken in the U.S., U.K., Germany, Japan and South Africa.

The EPA, the U.S. Environmental Protection Agency, has approved the registration of copper as an antimicrobial agent to reduce harmful bacteria linked to potentially deadly microbial infections, following a year of comprehensive testing in an independent US laboratory. The tests showed that 99.9% of bacteria on a copper surface were eliminated within 2 hours of exposure. Typically this type of registration has previously been granted to liquids and gases falling under the sanitizer and disinfectant categories. Copper's mechanical and aesthetic properties makes it an ideal choice for use in all products or surfaces offering us the benefits of copper's antimicrobial power.

A concise reference article to download is "Copper: essential for life" and a reference website page entitled "Antimicrobial Copper". Increased use of copper is indicated not just for commercial or public buildings and outside public fixtures but in the home copper's logical uses are plentiful including the bathrooms and in a copper kitchen. You can enjoy copper's aesthetic appearance throughout your home, while enjoying copper's natural health benefits with it's proven germicidal, antibacterial and antimicrobial power.
5/5/2009 11:56 AM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback
# Sunday, May 03, 2009
The need to prevent the spread of germs has always been a major concern. Research indicates that a copper surface is more effective at preventing the spread of germs than stainless steel. Copper has a 2000 year history of antimicrobial applications in a multitude of cultures. More recent research has sought to determine uncoated copper's effectiveness in stemming the proliferation of infectious disease. At the University of Southampton in the U.K. research studies have shown that many common disease causing microbes such as  E. coli, Aspergillus niger (black mold) and Influenza A, die within hours on copper surfaces. The Influenza A family of viruses includes the problematic Avian flu and swine flu strains and copper can help contain a flu. Even deadly antibiotic resistant bacteria associated with infections such as MRSA (Methicillin Resistant Staphylococcus Aureus) die within 1.5 hours on pure copper. On stainless steel and plastics, typically used for food-processing hardware, pathogens survived unabated for days, sometimes more than 30 days. There is enough solid evidence to put man’s oldest metal to work throughout the world to help protect us from infectious disease. Tested copper alloys, such as brass or bronze also offer increased protection over non-copper containing materials such as stainless steel, painted surfaces, wood and plastics, although not nearly as effective as pure copper surfaces.

Some fairly common and obvious uses in the home for elegant yet functional copper home decor include copper kitchen sinks, bathroom copper sinks, copper bar sinks, food prep sinks, copper basin, copper vanity sink, copper door knobs, copper handles, copper range hoods, copper planters, copper pot racks, copper bowls, copper sheets or copper tiles for making copper countertops and copper sink backsplashes, copper tabletops, copper chair arms, copper wall plates and switches, copper light canopies, copper ceiling fans, copper vents, copper louvers, copper cookware, etc. There are germ killing copper facades available for refrigerators, dishwashers, freezers, ice-makers, ovens and ranges. There are copper-plated kitchen appliances, copper vases, copper sculpture, copper accent pieces, copper planters, even copper flowers. Copper bathroom fixtures and copper kitchen appointments may be the most obvious places to most benefit from and utilize copper's antimicrobial power, yet manufacturers are now focusing in on all home furnishings and furniture as well as laptop, remote control and cell phone cases. The ceiling for new copper surfaced products is sky high, especially considering copper's aesthetic qualities, durability, long lifespan and green copper work as eco-friendly too.

For more detailed health information regarding the necessity of copper in the human diet and medicinal purposes, I will heartily recommend starting out with these two excellent articles: Copper and Human Health and Copper in Human Health.
5/3/2009 12:44 PM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback
# Wednesday, April 29, 2009

Rutland Gutter Supply is family owned and operated. Their manufacturing facility is located in beautiful Orlando, Florida. They have over 40 years of experience in the construction and sheet metal fabrication business. Rutland operates some of the most modern CNC machinery available, from computerized roll forming machines to a fully automated 4" round seamless, welded pipe machine. They have many customers globally and have installed copper gutters and architectural copperwork spanning Florida and the Caribbean.  Rutland Gutter Supply’s products are marketed and sold throughout the United States, Canada and Internationally.

Rutland’s products can be fabricated in Mill Finish Aluminum, Zinc, Lead Coated Copper, Stainless Steel, Copper, Galvanized Steel and Galvalume. They stock the largest selection of custom gutter supply components including decorative hangers, decorative brackets and pipe straps, flat and radius end caps, box mitres, elbows, rain chains, copper pipe and custom leader heads with copper castings.

Rutland’s latest line of products include fully welded, hand made 48 oz custom kitchen hoods, island range hoods, fireplace hoods and copper billiard hoods, most incorporating hand finished designs. Rutland is able to hand craft any view or scene of your choice into them as these are truly custom design hoods. Additional items available for your copper kitchen are copper pot racks, copper bowl, copper sink, copper basin, hammered copper range hoods and copper fireplace hoods.  All Rutland's copper hoods and sinks are available as custom copper hammered  designs created by artisans who can create the truly personal design touch for your "copper kitchen".

Rutland also fabricates both stock and custom copper chimney caps, copper cupolas, copper stove pipe and roof vents, copper gable vents, copper dormers, copper roof tiles, copper seam roofs, copper dome roofs, copper chimney turbines, copper roof scuppers or rain spouts, copper finials, copper spires, copper steeples, copper balustrades, copper pineapples, copper balls, copper spheres, copper dock lights, copper fish elbow downspouts and copper dragons, etc. Virtually every architectural copper work and metal fabrication has been or can be accomplished by Rutland.

 

Gutter Hangers, Gutter Hangers, Gutter Hangers . .

Rutland stocks the largest selection of gutter hangers in the country.  Rutland offers decorative gutter hangers such as their seahorse, rope, scroll, combo and acanthus gutter hangers available in cast copper and also in powder coated finished or mill finish cast aluminum. They are designed to fit Rutland’s seamless gutters ranging in half round gutter sizes from 5” to 10”.  Various size wedges from 1” to 2.5” are available in both cast copper and aluminum to properly align the gutter system to various fascia angles.

 

Rutland also stocks many different types of stamped and hidden gutter hangers, all available in a wide selection of materials and sizes. Hidden hangers are available for half round, K-style, quarter round and box gutters in a wide variety of sizes and materials including copper, aluminum and stainless steel. Rutland also stocks many roof mounted, rafter tail mounted and fascia mounted gutter hangers for both half round and K-style gutters including copper, aluminum and stainless steel. Many different sizes of these are stocked by Rutland Gutter Supply and scroll design hangers are available for fascia, roof and rafter mounting.

 

Rutland Gutter Supply’s superior selection of in stock gutter system parts, components or accessories is immense and unmatched in the U.S.  Rutland offers next day shipping on most of Rutland’s gutter supplies as virtually all gutter system components are in stock.  In addition to having the largest selection of gutter hangers, Rutland has the largest selection of decorative downspout pipe straps, available in cast copper and aluminum, as well as custom and standard pipe straps. Rutland’s selection of leader heads (else known as conductor heads-collector heads-hopper heads) is again the largest in the U.S.A and most of them are in stock and available with or without one of Rutland’s custom decorative castings incorporated. Rutland strives to have the largest selection on hand for same day shipping. Rutland also encourages it’s customers to submit custom requests as Rutland has extensive custom fabrication experience and Rutland’s facilities and operations are conducive to custom metal work.

4/29/2009 10:53 AM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback