# Friday, February 05, 2010

Cupolas are a very popular architectural enhancement on top of horse barn roofs and riding arenas. Roof top cupolas are also popular features on homes, gazebos, pavillions, public buildings and businesses. A cupola may be built to be accessible from the inside and thereby provide a lofty perch for viewing pleasure of the surrounding area. Often such cupolas are encircled by a widows walk or roof deck railing. Usually cupolas are chosen for their heightened architectural interest and also to provide substantial ventilation to the roof, attic or building space below. Cupolas may be built in various shapes including circular, square, hexagonal and octagonal. Cupolas typically have a curved conical, bell-shaped or pyramidal domed roof and are often crowned with a ornamental roof finial perched at the very top. Cupolas may be constructed from a variety of materials with wood and metals being the most common. Among metals, rust-free aluminum and copper are the preferred material. Aluminum makes for a generally light weight, manageable cupola design and the aluminum is usually painted to color coordinate with the underlying building's wall and trim colors. Copper cupolas are most always left uncoated and provide the most elegant and distinguished appearance, weather beautifully, are the most maintenance-free, eco-friendly green choice, most durable and longest lasting of all cupolas. Cupolas provide a pleasing, very attractive elegance to any building while cupola ventilation serves as an excellent roof vent.

Rutland's architectural craftsmen hand made several custom large cupolas designed for a massive horse barn riding arena. Structural .063 aluminum was used, with large aluminum louvers in the four walls, a swooping bell-shaped pyramidal domed roof and topped with a finial ball and spiked cone. All joints or seams were TIG welded and polished, which provides the most strength, durability and refined, pleasing appearance. One very large cupola would perch in the center of the horse barn arena's expansive roof line and two slightly smaller cupolas would sit to either side of the larger one. The cupolas would help break up the roof line, provide a high degree of architectural interest and attractiveness and supply substantial ventilation of the underlying roof space. The cupola sides were painted a bay brown to coordinate with the stained wood walls of the riding arena and adjacent horse barns. The cupola's roof was painted hunter green to match the green metal roof on the horse barns. Below are pictures showing the progression of the cupola construction from structural framing to final installation shots on top the horse barn.

cupola TIG welded structural aluminum frame shown here during cupola construction
Cupola Structural Aluminum TIG Welded Frame - Polished Seams

cupola has large louver vents installed for roof or attic ventilation
Large Aluminum Louvers are Inserted Into Cupola Sides

cupola domed roof and roof finial are attached to finish cupola design
Domed Roof and Roof Finial Attached On Top of Cupola 

aluminum cupolas finshed in two tone paint job pictured here
Cupolas Finished in Two-Tone Paint Job

roof cupola perched on top of metal horse barn roof shown
Cupolas Are Installed Top of Horse Barn Arena

horse barn cupola installed on metal horse barn roof in picture
Horse Barn Cupola Construction Project Completed

Obtain more information on roof top aluminum cupola designs and copper cupolas at Rutland Architectural Cupolas.

2/5/2010 11:42 AM Eastern Standard Time  #    Disclaimer  |  Comments  |  Trackback
# Wednesday, May 27, 2009
Today's blog will take a simplified look at custom copper dome construction. Copper domes are typically constructed with the surface consisting of some variety of either copper tile or copper panels. For this example we will be using copper tile for our custom copper dome roof. Copper roof tile can be purchased from a manufacturer and in this particular case we will be using hand-made copper tile, hand-cut from copper sheets. Diamond shaped hand made, hand cut, interlocking copper tile are shown below - there are approximately 136 per square (100 sq ft).

copper tile


For the framework we will be using aluminum tubing, plywood sheathing and waterproof membrane. We begin by precisely cutting square aluminum tubing to size and bending the tubes using a roll forming machine to form the base and the many vertical support cross members. A partially completed aluminum frame is shown below.

 copper dome frame

After all the aluminum framing tubes have been fully welded together, we then cut plywood sheathing panels to size, to fit precisely between the aluminum cross members and stretch from base to top. We affix them to the aluminum vertical support framework. See partially completed plywood sheathing work below.

copper dome sheathing

After all the plywood sheathing panels have been securely fastened in place with self-tapping screws, we then apply to the partially completed dome a self-sealing waterproof membrane, taking care to completely seal the dome. After the membrane is in place, we draw guidelines and begin carefully attaching the hand-cut copper tile to the dome and to each other. The copper tile have been designed to interlock securely with each other and we use copper ring shank nails to fasten them to the plywood.

copper dome waterproof membrane



copper dome completed

Now this copper dome project is nearly completed as we attach the last of the copper tile to the very top of the copper dome roof. When all the copper tile have finally been attached, we are ready to crown the top of the copper dome with a copper finial. Copper finials come in a multitude of shapes, sizes and designs. They can be simple like the first photo below or more elaborate as in the 2nd picture below.


copper tile roof dome 
Copper Tile Dome with Copper Ball Finial

copper dome standing seam copper panels
Standing Seam Copper Panels With Snap Lock & Copper Finial Pineapple

Although this project may have been over simplified here, it was actually extremely labor intensive, benefiting from knowledgeable construction and metal fabrication expertise. Copper dome construction is very precise work and it can be very exacting just keeping each copper tile perfectly lined up straight and in perfect alignment with each other. All pictures provided herein and this copper dome project very beautifully accomplished by the skilled team at Rutland Copper Gutter Supply & Architectural Copper Work
Also check out our How To article on eHow.com  "How To Construct a Copper Dome"
5/27/2009 1:41 PM Eastern Daylight Time  #    Disclaimer  |  Comments  |  Trackback