# Wednesday, August 31, 2011
TIG Welding


TIG Welding Diagram


TIG Welding Copper Sculpture


Soldered, Caulked or Riveted Leader Head Examples




 
TIG Welded Leader Heads with Ground, Polished Seams

Rutland

8/31/2011 11:48 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, July 19, 2011
The stunning copper roofing turret featured in today's architectural blog article is fashioned from custom diamond shaped copper roof tiles and is topped with a spear shaped copper finial turret roof cap. This lovely turret copper roofing graces and enhances this beautiful new home undergoing final stages of construction. Additional custom copper work includes copper flashing, half round copper gutters, round copper downspouts and copper leader heads adorned with copper lion head castings. Radius round copper gutter encircling the base of the copper turret roof is planned.

 architectural copper accents featured on this multi-story home residence feauring a copper roofing turret and finial roof cap
Beautiful Palatial Home with Custom Architectural Copper Work

copper roof turret with custom copper roof tile and copper finial roof cap
Copper Roofing on Turret with Custom Copper Roof Tiles

copper turret roof with custom diamond shaped copper roof tile and a copper finial roof cap - closeup picture
Close-up of Copper Roof Turret with Copper Finial Roof Cap

copper gutter system featured with half round copper gutters, round copper downspouts and custom copper leader head with lion head design
Round Copper Gutters and Downspouts - Copper Leader Head

This custom metal and copper work is being installed by Shelby Roofing & Sheet Metal Inc. from Brampton, Ontario who services the greater Toronto metropolitan area. Shelby is a full service residential and commercial roofing, siding and custom metal contractor. They reroof old style tar & gravel or install latest environmentally friendly TPO flat roofing and sloped roof materials include asphalt, cedar, slate and metal. Shelby works with all metals from painted steel to pure copper and zinc. Their custom metal working and copper work includes standing seam panels, wall siding, dormers, fascia, soffit, flashing, gutters (eavestrough), downspouts (downpipe), chimney caps and bay roofs. All photos above are courtesy Shawn Power at Shelby Roofing (www.shelbyroofing.ca)

Rutland welcomes and appreciates pictures from all of our clients including builders, contractors, architects, designers, renovators or remodelers of new construction or renovations, whether completed installations or work in progress which feature one or more of Rutland's many roofing accessories, gutter supplies, custom metal fabrication, architectural copper work and our custom copper home decor accents, copper kitchen accessories and garden sculpture products to feature in one of our blogs. Rutland customers with architectural pictures from either residential or commercial projects please send them to us via e-mail with narrative describing your project and pictures.

7/19/2011 10:42 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, April 15, 2011
Copper chimney caps provide enhanced elegance and architectural interest to fine homes and commercial buildings. The beautiful home featured in this blog received two custom chimney caps made from pure copper to nicely accent it's charming stone tiled roof deck and multi-hued clay roof tile. As the copper chimney caps transition through the many stages of copper patination or weathering, these chimney caps will dynamically coordinate with the various colors presented in the roofing tile and roof decking. 

copper chimney caps shown
Copper Chimney Caps

custom chimney cap design made of copper mounted on chimney top
Custom Chimney Cap Design

copper chimney cap custom design
Copper Chimney Cap Installation

chimney cap installation
copper chimney cap installation
Custom Chimney Caps Being Delivered and Installed

The custom copper chimney caps above, also called chimney hoods or chimney shrouds, are shown being delivered to job site via flat bed truck. A crane will hoist the heavy copper chimney caps into position on the chimney top. Installers on the roof top will help manually guide the chimney caps into their exact position and fasten them down to the chimney crown. Rutland has over thirty standard copper chimney cap designs and their copper work craftsmen also create any custom chimney cap to your own design and exact specifications which may be shipped anywhere in the U.S. and around the world. Rutland also crafts custom copper chimney pots with single or multiple flue design, with or without a chimney shroud or tray. To see more copper chimney cap designs and view architectural CAD drawings of them, visit their Chimney Caps - Chimney Pot webpage.

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# Monday, April 11, 2011
Gargoyles at Sunrise

One of Rutland's clients graciously sent in some gorgeous pictures of her collection of copper gargoyle water spouts mounted at the ends of copper rain gutters. The copper gargoyles rain gutter spouts are installed on a lovely gazebo up high on a hillside overlooking the ocean. The pictures capture the dramatic view of a gazebo built at the edge of a cliff with an elegant pool situated between the gazebo and this lovely coastal home. This gorgeous property overlooking a panoramic view of the ocean dotted with small outlying islands and the lush valley floor below is ultra inviting and peaceful. The gargoyle spouts are shown off most optimally in this gorgeous setting and this photo collage has been appropriately and aptly titled, "Gargoyles at Sunrise".

gargoyles - water spouts - rain spouts - copper rain gutter spouts shown mounted on gazebo

gargoyles water spout - copper rain gutter spout shown by ocean shore at home sitting high on a cliff

gargoyles at sunrise - copper gargoyle water spout - rain spout - copper rain gutter spout on gazebo at daybreak

Rutland copper work artisans crafted these gargoyle water spouts faithfully from original gargoyle rain spout designs created centuries ago in Europe. Rutland creates copper gargoyle water spouts which may be used at the ends of copper rain gutters in lieu of regular downspouts for a dramatic and very natural flair. Rutland also creates gargoyle water spouts for mounting at edges of flat roof parapets rather than the more garden variety of roof scupper spouts or downspouts. Shown below are non-weathered new copper gargoyle gutter rain spouts and gargoyle roof water spouts - rain scuppers.


Rain Gutter Spout - Gargoyle Water Spout



Roof Water Spout Scupper- Gargoyle Rain Spout

See more pictures of water spouts including gargoyle rain spouts and fish rain spouts and view Rutland CAD drawings of fish and gargoyle rain water spouts at Rain Water Spout

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# Tuesday, February 22, 2011
Decorative roof finials are typically made out of pure copper or aluminum and provide a decorative enhancement to any residential, commercial or public building architecture. Custom finials of nearly any size and design may be fabricated by metal work artisans along with integral custom finial bases. Decorative finial types include roof finials, garden finials, fence or post finials. Finial bases for roof finials may constructed to fit or conform to the shape and pitch of the roof on which they will be mounted, providing a more streamlined, tight fitting and elegant appearance. The finial bases may also provide appropriate weather resistant integral flashing in their design. To illustrate this point, a copper finial, model FL023 custom designed by Rutland, is shown below with a custom roof finial base designed for mounting at junction of intersecting roof peaks.

copper finials roof custom decorative design finial   roof finials copper decorative custom finial design
Copper Roof Finial FL023 with Custom Finial Base


finial base custom design finial roof mounting shapes
Finial Base Shapes for Various Roof Mounting

Rutland's architectural copper work and metal working artisans have created over 50 standard finial designs in many different styles, shapes and sizes. Rutland also is able to manufacture any custom size of finial and an unlimited array of designs provided by or specified by their clients which include architects, builders, contractors, designers, home and building owners. All of Rutland's standard metal finials and custom finials may be constructed with the base shape specified by the customer as copper finials or aluminum finials. Additional finials and spires including roof finials, architectural finials, garden finials and decorative finials may also be seen on Rutland pages featuring Finials.

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# Thursday, November 18, 2010
Copper chimney caps and stainless steel chimney caps can be fashioned in all shapes, sizes and styles by metal and copper work craftsmen. Chimneys can take on a whole new appearance with a custom chimney cap mounted on the chimney top, made from high quality pure copper or thick gauge stainless steel. Instead of a minimal afterthought, chimney caps can become an attractive focal point and provide additional architectural interest and elegance to fine homes and commercial buildings.

stainless steel chimney cap - custom heavy gauge stainless steel design pictured 
Custom Stainless Steel Chimney Cap

stainless steel chimney cap - custom high quality stainless steel design readied for shipment shown here
Stainless Steel Chimney Cap Ready for Shipment

copper chimney cap - custom heavy weight copper chimney top design being lifted into position
Copper Chimney Top Lifted Into Installation Position

copper chimney cap - custom heavy weight copper chimney cap design shown installed
Copper Chimney Cap - Installed

copper chimney cap - custom copper chimney cap with copper lattice sides pictured
Custom Copper Chimney Cap - Chimney Top

Custom high quality, heavy weight copper chimney caps and thick gauge stainless steel chimney caps not only are more elegant and attractive, they also are extremely durable, low maintenance and have extremely long lifespans proving better long term value than low cost designs. The welded, polished seams provide strength, trouble free durability and more attractive refined appearance. The larger sized heavy weight copper and stainless steel chimney caps may require several installers or else a lift to maneuver them into place. But once in place they will provide a lifetime of beauty and functional elegance. Rutland works with architects, contractors and property owners to help design the perfect custom chimney cap for your architecture. Rutland utilizes architectural CAD working drawings in the design process and can custom manufacture any size and style of chimney cap, chimney top or chimney shroud to accommodate customer specifications. Custom copper chimney caps, stainless steel and if desired custom painted aluminum chimney caps can be crafted by Rutland's metal fabrication and copper work craftsmen.
11/18/2010 7:15 PM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Monday, November 01, 2010
Cupola is typically a smaller structure mounted on top of a larger structure such as a roof. The roof may be virtually any shape and material. Cupola are frequently seen on top of homes, public buildings, businesses and pavilions. Cupolas may also be mounted on top of structures such as dome roofs, turrets, towers, steeples, spires and gazebos. A cupola is designed to admit light and air to the structure or building below and also provide architectural interest and elegance. Functional cupola louver vents are designed to promote air flow and provide ventilation to the roof or attic space below. Cupola has also been described in architectural terms as a small domed structure on top a building which provides light, ventilation and decoration.
cupola - custom copper cupola with copper roof finial cone - side view picturedcupola - custom copper cupola with copper roof finial cone top view pictured here
Custom Copper Cupola - 4 Sided Roof Cupola w/ Copper Finial
copper cupola - custom roof cupola with copper finial cone pictured front viewroof cupola - custom copper cupola with roof finial copper cone pictured corner view

Cupolas are a very popular architectural enhancement on top of homes, gazebos, pavilions, barns, government or public buildings and businesses. Roof top cupolas may also be surrounded with a roof deck railing or widows walk for additional architectural interest. Cupolas are an attractive architectural feature wherever they are present. Cupolas also can provide substantial ventilation to the roof, attic or building space below. Cupolas may be built in various shapes including circular, square, hexagonal, octagonal or custom shapes. Cupolas typically are then topped with a domed, conical, bell-shaped or curved pyramidal, hexagonal or octagonal roof. The cupola roof is then often finished or crowned with an ornamental roof finial perched on top. Cupolas may be constructed from a variety of materials with wood and metals being the most common. Among metals, rust-free aluminum and copper are the most preferred materials. Aluminum is a light weight material and can be painted to coordinate with building wall or trim colors. Copper cupolas are typically not painted or coated, provide an elegant and distinguished appearance, will weather beautifully, are virtually maintenance-free, are a very green design, are very durable and are the longest lasting of all cupola construction materials. Any style of cupola will provide a pleasing attractive appearance and elegance to any building structure including a gazebo cupola for example, while cupola ventilation louvers provide excellent roof ventilation.

cupola hexagonal aluminum roof cupola with horse weathervane finial picturedroof cupola hexagonal aluminum cupola with horse weather vane pictured here
Cupola Hexagonal Aluminum w/ Horse Weathervane

Cupola designs on this page were custom manufactured by the architectural metal and copper work craftsmen at Rutland. Rutland will custom craft a cupola out of copper or aluminum in any size to your own design specifications. Cupolas can be fabricated for installation on any roof pitch and with different base shapes. Copper cupolas are made from pure heavyweight copper and have TIG welded frame. The polished, welded seams provide strength, durability and a refined appearance. Aluminum cupolas may be constructed entirely of aluminum or optionally have a copper roof. Aluminum cupolas are available in mill finish aluminum (unfinished) or optionally may be custom painted in a wide variety of colors, including two-tone. Other cupola options include louver vents for ventilation on the sides and a wide variety of decorative finials or weather vanes mounted on top. Cupolas can be shipped or delivered anywhere in North America. More custom cupola designs and standard cupola designs including 4-sided, hexagonal and octagonal may be seen at Rutland Cupolas with architectural CAD drawings also available for viewing.

11/1/2010 4:37 PM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Thursday, October 07, 2010
Today we share a few pictures of some wonderful seamless gutter system installation, copper roofing and other types of copper work in the South West Florida coastal area including Naples and Ft Myers. The corrosive salt air environment being right on the Gulf of Mexico makes copper gutter systems and other architectural copper work the longest lasting and best solution due to copper's excellent corrosion resistance, durability and weatherability. Copper is also a very green building material and all the copper can be recycled 100% at the end of it's up to 90 plus year lifespan.

copper gutters half round and elegant leaderheads shown on this two story south west Florida home
half round copper gutters, round downspouts and leader conductor heads shown on this two story home in Fort Myers, Florida

The home in the above pictures has a very nice installation of half round copper gutters, round copper downspouts, round copper goose neck elbows, decorative copper gutter and downspout brackets and copper leader heads shown mounted inline on the downspouts directly below the gutters. The copper gutter system has already developed a warm reddish brown patina which blends in beautifully with the clay tile roof and house trim work.

copper gutters half round with radius gutter design and elegant copper roof shown on this Naples, Florida home

The residence in the picture directly above, also has half round copper gutters including a graceful radius or rounded copper gutter curving around the edges of this lovely copper roof positioned above the entryway porch.

copper gutters half round, round copper downspouts and copper balcony railing shown on this southwest Florida residence
copper half round gutters and round copper downspouts with shiny new appearance shown on this west Florida coastal residence

This two story sun washed residence shows some nice closeups of the copper half round gutters and round copper downspouts which are a fairly new installation, as you can tell by the more shiny pure copper gutter and downspout appearance. The bottom picture shows the symmetrical downspouts looking somewhat like a performance car's dual exhausts. A lovely and intricately detailed copper railing can also be seen on the 2nd floor balcony in the top picture.

copper roof on turret conical shape, copper roof deck railing, copper shutters, copper gutters and copper downspouts shown on this SW Florida residence

The house above has an extensive array of elegant copper work including a conical copper roof on top of the distinctive protruding turret to the front right. There is a copper roof deck railing or widow's walk which can be seen on top of the home. There are also copper balcony railings and copper window shades - shutters. And of course there are also round copper gutters and downspouts to coordinate nicely with the other copper work, roof and trim.

seamless gutters K-style aluminum and corrugated downspouts in two-tone color shown on this Fort Myers Florida home
Painted K-Style Gutters and Corrugated Downspout
galvalume half round gutters and round downspouts with decorative brackets shown on this Sarasota, Florida house
Painted Half Round Gutters and Round Downspouts

The two homes in the pictures above show painted gutters and downspouts. The top picture shows painted common K-style gutters with conventional corrugated downspouts, albeit in two-tone brown gutters and white downspouts as specified by the builder. The contrasting bottom picture shows attractively painted galvalume half round gutters and round downspouts, along with decorative gutter hangers and downspout straps which enhance this home's gutter system. Aluminum and galvalume represent two of the lowest priced materials for gutters and downspouts with approximately 30-40 year lifespan providing they have a quality paint coating like Kynar. Galvalume optionally may also be left uncoated with a medium grayish appearance that weathers well and still lasts about 30-40 years. Aluminum oxidizes quickly and should be maintained with a quality coating.

All seamless gutter installations and copper work shown above were performed by the SW Florida Rutland Guttering team. They can install any kind of gutter system including half round, k-style (ogee), box, quarter round and custom styles of gutters. Their downspout options include seamless round, smooth square, round fluted and rectangular corrugated styles. Gutter and downspout material choices include copper, aluminum, galvalume, stainless steel, galvanized steel, zinc and lead-coated or zinc-coated copper (with grayish appearance). They are experienced with any size and scope of residential and commercial guttering projects and architectural copper work. You may visit their website Rutland Guttering - Architectural Copper Work to view additional pictures of their extensive residential and commercial work, also to obtain more information and get contact details. Rutland Guttering provides a comprehensive lifetime warranty on all of their residential gutter system work.

radius copper gutters shown on this scalloped face of this coastal residence
Radiused Copper Rain Gutters
10/7/2010 5:42 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, September 08, 2010
Roof domes are one of the most visually striking and appealing architectural structures around. Domes have been around for thousands of years. Ancient cultures constructed mostly corbel or arched dome dwellings using locally available materials such as mud, clay or adobe. The earliest discovered domed structures may date from around 15,000 to 20,000 years ago in the Ukraine, constructed from mammoth bones and tusks. In ancient times people lived in such domed structures and in more modern times Native Americans constructed wigwams from curved branches and hides and much farther north, igloos from compressed blocks of snow. Pygmies in Africa used mango leaves to cover their similar dome shaped structures. Ancient domes discovered in the Middle East were used for modest structures, such as tombs. The early Romans while constructing smaller domed structures for villas, palaces, baths and tombs also constructed very large, advanced true domes over large interior spaces such as temples and public buildings. True domes are traditionally considered to be a self-supporting hemi-spherical shape structure or roof. Half a hemispherical dome is called a semi-dome and other variations of that are generally called false domes. All of the different types of domes essentially still have a curving or rounded top. Over hundreds of centuries domes have been constructed from a large variety of building materials including mud, clay, stone, brick, wood, concrete, metal, glass and in recent times even plastic. Next we look at some early, historic or notable domed buildings and feature especially those with copper roof domes.

Pantheon with roof dome in Rome, Italy pictured
Pantheon - Rome, Italy
(photo credits: courtesy of uncp.edu/home/rwb/lecture_med_civ.htm)

While much earlier domed structures have been discovered as noted above, the Pantheon in Rome, Italy was one of the earliest buildings with a large roof dome, that is still in existence today, situated above ground and structurally stable. The Pantheon is considered by many to be the grandest dome in existence and still nearly as magnificent today as when it was constructed 19 centuries ago. The Pantheon at 142 feet - 43.3 meters inside diameter and height, was the largest dome ever built for about 1700 years and is still the world's largest un-reinforced concrete dome in existence. The Pantheon, originally built in 27 BC, was destroyed in both 80 AD and 110 AD and rebuilt both times. From it's last completion in 126 AD it still stands today as a monument to grand architecture. The Pantheon's concrete dome used to be covered with copper plates which in turn were finished with copper or bronze tile. The Pantheon, originally a pagan temple to all the Roman Gods, was taken over by the Catholic Church and consecrated by Pope Boniface IVI in 609 AD as a church dedicated to St. Mary and the Martyrs and informally known as Santa Maria Rotunda. The beautiful copper tiles adorning the dome's exterior were stripped off and stolen by Constans II in 663 AD to be carted back to Constantinople. Then almost a thousand years later, Pope Urban VIII had the original copper plating removed, yielding about 200 tons of copper sheets and 4 tons of copper nails, which were subsequently used mostly to construct cannon or bombards and remaining for assorted church projects. Large amounts of fine marble on the Pantheon's exterior were also unfortunately removed and used elsewhere over the centuries.

Florence Cathedral II Duomo with roof domes in Florence, Italy pictured
Florence Cathedral - II Duomo - Florence, Italy
(photo credits: MarcusObal - CCbySA, courtesy en.wikipedia.org)

The largest roof dome built in Western Europe since the Pantheon is Brunelleschi's octagonal brick roof dome for the Florence Cathedral or II Duomo in Florence, Italy, completed in 1436. This double dome, with seperate inside and outside shells, is still the largest masonry dome ever built, constructed with bricks and mortar, 42 feet from face to face. Duomo of Florence has eight vertical stone ribs with red tile roofing in between. Slightly smaller in diameter than the Pantheon and Florence Cathedral is the dome at St. Peter's Basilica in Vatican City, Italy. This double walled dome with inner hemispherical dome and outer vertically ovoid shaped dome, was completed in 1590 and remains today the tallest dome in the world, rising to a total height of about 452 feet from the ground. The drum or base of the dome alone is over 65 feet tall rising to 240 feet from the ground. The style which St. Peter's Basilica introduced became known as Baroque architecture and had a large influence on subsequent designs and buildings. St Peter's Basilica influenced other famous domed buildings, including St. Paul's Cathedral in London, which in turn heavily influenced the United States Capitol Building dome, which similarly inspired many subsequent state capitol domed roof buildings. Mounting a cupola or lantern on top of the dome became popular in medieval times to admit light, provide venting and also serve as added visual interest on both the outside and inside.

St. Peter's Basilica with roof dome in Vatican City, Rome, Italy pictured
St. Peter's Basilica - Vatican City - Rome, Italy
(photo credits: Wolfgang Stuck, courtesy of commons.wikimedia.org)

Modeled after St. Peter's Basilica in Rome, the Basilica of St. Josaphat shown below is a Milwaukee, Wisconsin landmark, featuring one of the largest copper dome roofs in the world and is also listed on the U.S. National Register of Historic Places. Another Basilica, the Basilica of the Sacred Heart in Brussels, Belgium had it's initial construction begin in 1905, then was interrupted by two world wars and was not completed until 1969. This church with it's sturdy brick and concrete reinforced structure, features a large copper roof dome and two slender towers with smaller copper roof domes. A landmark in the Brussels skyline, the apex of it's green patinated copper dome roof rises up to 292 feet - 89 meters above the ground.

Basilica of St. Josaphat with large copper roof dome in Milwaukee, Wisconsin USA pictured here
Basilica of St. Josaphat - Milwaukee, Wisconsin
(photo credits: Sulfur - CCbySA, courtesy en.wikipedia.com)

Basilica of the Sacred Heart with large copper roof domes in Brussels, Belgium pictured here
Basilica of the Sacred Heart - Brussels, Belgium

(Markus Koljonen - CCbySA, courtesy commons.wikimedia.org)

For thousands of years, architects have designed domes made from a wide variety of materials and colors. No other style of roof creates such a feeling of openness, spaciousness and attractiveness. Copper has been the metal most frequently specified by architects. Copper domes make a most memorable and visually arresting statement in any building design, whether it is governmental, religious, commercial, residential, cultural, industrial or institutional. Copper roof domes add an unsurpassed air of richness, sophistication and natural beauty, while also providing more than a century or even centuries of durability along with very low required maintenance. A sampling of buildings with copper dome roofs from around the world continues below.

Berliner Dom Am Lustgarten with large copper roof dome in Berlin, Germany pictured here
Berliner Dom Am Lustgarten - Berlin, Germany
(photo credits: Von Schrader Bernd, courtesy fotocommunity.de)

Opera Garnier with large ornate copper roof dome in Paris, France pictured here
Opera Garnier - Paris, France
(photo credits: courtesy wikimediacommons)
Perth Museum and Art Gallery with large copper roof dome in Pert, Scotland UK pictured here
Perth Museum and Gallery - Perth, Scotland
(photo credits: Paul McIlroy - CCbySA, courtesy geograph.org.uk)

Waterfront Hall with very large copper saucer roof dome in Belfast, Ireland pictured here
Waterfront Hall - Belfast, Ireland (large copper saucer dome)
(photo credit: Architect Robinson and McIlwaine, courtesy copperinfo.co.uk)

Macon Auditorium with world's largest true copper roof dome in Macon, Georgia USA pictured here
Macon Auditorium - Macon, Georgia (largest true copper dome)
(photo credit: Architect Robinson and McIlwaine, courtesy copperinfo.co.uk)

While domes have historically been seen on government capitols, courthouses, churches, temples, museums, auditoriums and stadiums, roof domes have also found favor on many types of commercial buildings including hotels, resorts, pavilions and farm structures and ever increasingly in residential architecture as well. Roof domes continue to be featured and incorporated into modern architectural design as dome roofing provides both functional and visual benefits. Roof domes provide a feeling of spaciousness, allow high sculpted ceilings and a distinct feeling of sophistication, elegance and luxury. Dome roofs will elevate and distinguish a building's appearance and directly increase it's value as well. Many different styles of roof domes can readily be adapted and incorporated into modern homes and commercial properties of quality and distinction.

The Rainbow Torquay with copper roof domes in Torquay, Devon Great Britain UK pictured here
The Rainbow Hotel Domes - Torquay, Devon UK
(photo credits: Derek Harper, CC-by-SA courtesy of geograph.org.uk)

Copper roof dome residential from late 1800's home in Logansport, Indiana USA pictured
Late 1800's Dome Roof Home - Logansport, Indiana
(photo credits: labontebuddy43, courtesy esperanto.wunderground.com)

Rancho Adolfo Camarillo Gazebo with large copper roof dome salvaged from Mary Magdaline Church pictured here
Rancho Adolfo Camarillo - Gazebo Copper Roof Dome
(Salvaged from Mary Magdaline Church)

(photo credits: CA1S.org, courtesy pbase.com)

Copper roof domes, copper dormer and copper flashing on residential construction pictured here
Residential Copper: Dome Roofs, Dormer Vents, Flashing
(photo credits: Union Jobs Clearinghouse, unionjobs.com)

Polygonal copper roof dome - domical vault with copper roof cupola in new architecture being installed by Rutland Architectural Copper pictured here
Copper Dome Roof - Domical Vault - Rutland Construction

Sandals Resort with copper roof domes in the Caribbean with roof dome done by Rutland Architectural Copper pictured here
Sandals Resort Caribbean -  Dome Roof Work by Rutland

Copper roof dome on residential home being constructed on waterway by Rutland Architectural Copper Work pictured here
Residential Copper Dome Roof -  Construction by Rutland

Hexagonal copper roof dome with custom diamond copper roof tile being constructed by Rutland Architectural Copper Work pictured here
Copper Dome - Hexagonal - Under Construction - Rutland
Hemispherical roof dome frame construction with plywood sheathing shown before copper roof tile are attached by Rutland Architectural Copper pictured here
Frame Construction for Copper Tile Dome Roof - Rutland
Copper roof dome polygonal style with copper pineapple finial on top constructed by Rutland Architectural Copper Work pictured here
Copper Polygonal Roof Dome - Pineapple Finial - Rutland

Large copper roof dome, pyramidal copper roof turret and conical copper roof tower on spectacular residential estate home constructed by Rutland Architectural Copper Work pictured here
Conical Roof - Large Copper Dome Roof - Pyramidal Roof
(all constructed by Rutland Architectural Copper Work Craftsmen)

Rutland Architectural Copper will custom build or fabricate any style of metal roof dome, including hemispherical domes, semi-domes, arched domes, corbel domes, polygonal domes, octagonal domes, hexagonal domes, ovoid or oval domes, saucer domes and other dome variations to architect's, builder's and customer's specifications. Rutland fabricates roof domes from heavy weight copper panels, custom copper tile and copper sheets. When a copper tile roof dome is desired, Rutland will construct sturdy framing including a layer of waterproof membrane over the sheathing. Rutland can custom build roof domes from a variety of metals including pure or coated copper and produce polished, very strong TIG welded joints or seams for a very attractive seamless look. Rutland also fabricates ancillary roof dome accessories such as cupolas, finials and vents. Copper is the ideal metal for roof domes and other architectural metal structures due to copper metal's excellent workability, very long life, durability, natural corrosion resistance, weatherability, environmentally friendly, recyclability, green building material, sustainability, natural beauty and timeless elegance. Rutland Roof Domes
9/8/2010 3:03 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 29, 2010
The European Copper in Architecture Awards are biennial awards which recognize excellence in design for European architectural projects incorporating copper roofing, copper wall cladding and other copper architectural design elements. The 15th iteration of the awards will officially be launched in September 2010 for architectural projects completed between April 2009 and May 2011 with the judging and presentation of awards occurring in 2011. The previously concluded 14th European Copper in Architecture Award competition celebrated the use of copper in architecture in all of it's forms and selected the best in contemporary copper architecture from across Europe. Some of the European Copper In Architecture award winners are described and shown below.

Archeology Museum of Vitoria Spain European Copper in Architecture Award Winner street view pictured here
Archeology Museum of Vitoria Spain European Copper in Architecture Award Winner courtyard view one pictured hereArcheology Museum of Vitoria Spain European Copper in Architecture Award Winner courtyard view two pictured here
Archeology Museum of Vitoria Spain European Copper in Architecture Award Winner corner view pictured here
Archeology Museum of Vitoria, Spain -Overall Award Winner
(photo credits www.copperconcept.org and www.copperinfo.co.uk)

The Archeology Museum in Vitoria, Spain was overall European Copper in Architecture Award 14 winner. The Archaeology museum shares a courtyard with the historic Palace of Bendana. The building facade is comprised extensively of copper alloy cast bronze and glass. The effect has been characterized as an ageless fortress in an urban setting which reveals more of itself as you enter the courtyard. The architects of the project Mangado y Asociados S L describe the building as "a compact jewel box concealing the treasures that history has entrusted to us".

Mediacomplex 22@ Barcelona,Spain is highly commended European Copper In Architecture Award winner pictured here
Mediacomplex 22@ Barcelona,Spain is highly commended European Copper In Architecture Award design winner tower view pictured here
Mediaplex Complex 22@, Barcelona, Spain
(photo credits Alejo Bagué, courtesy www.copperinfo.co.uk)

The Mediaplex Complex 22@ in Barcelon, Spain was a highly commended award winner and is comprised of two contrasting main elements. The factory is a horizontal block adjoining a 19th century factory building and is comprised of smooth, opaque, perforated panels of copper. The tower utilizes copper faced screens over it's vertical grid of glazing providing shade. Both architectural elements make extensive use of copper, use copper as a unifying material and share common proportions.

Housing at Frederikskaj Copenhagen, Denmark a European Copper In Architecture Commended Design Award winner pictured here
Housing at Frederikskaj Copenhagen, Denmark a European Copper In Architecture Commended Design Award winner side view pictured here
Housing at Frederikskaj Copenhagen, Denmark
(photo credits www.copperconcept.org and www.copperinfo.co.uk)

Housing at Frederikskaj Copenhagen, Denmark was a commended award winner and is a residential project of 152 light, airy and spacious owner occupied apartments or condos located directly on the harbor. The architect who see the building akin to a luxury ocean liner docked at port, used materials with a nautical heritage including textured and smooth copper, hardwood windows and glass in a thoroughly modern design. The beautifully detailed but understated copper cladding provides solidity in concert with the concrete frame and blends well into the nearby commercial area.
8/29/2010 12:43 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 22, 2010

Each year the North American Copper in Architecture Awards acknowledges and spotlights selected North American building projects for innovative and exceptional use of architectural copper. The architectural copper awards program highlights a wide scope of projects which highlight craftsmanship, attention to detail, and architectural vision. Copper has historically long been used for its great natural beauty and finish, it's durability and performance, copper's long service life and recyclability. Copper is still today a superior building material and also one of most eco-friendly and green building materials, which is being utilized and adapted for an ever wider variety of contemporary and cutting edge building and architectural applications. Three of the twelve copper in architecture award winners are described and shown below.

Waipolu Gallery and Studio,Oahu,Hawaii with copper wall cladding and copper roofing pictured here
copper wall cladding and copper roofing shown with shades of copper patina pictured hereWaipolu Gallery and Studio, winner of North American Copper in Architecture award pictured here
Waipolu Gallery and Studio, Oahu, Hawaii
(photo credits Nic Lehoux, Vancouver, BC - Courtesy Copper.org)

The Waipolu Gallery above uses copper wall cladding and copper roofing which were chosen for this project as copper will perform well over a very long time and with very little maintenance in a very corrosive ocean side location. Copper's beauty and fluidity compliment the modern art contained within the structure. The copper provides a softer contrast to the other more linear materials used. Excellent workability or malleability of copper was advantageous allowing easy re-working or shaping on site. The building architects also like there will be changes in copper's patina or color over time, producing an ever evolving work of art. The studio with it's stainless steel, glass and concrete linear space is joined by a floating glass bridge to the copper clad gallery. The glass bridge rises above a limestone staircase which connects the building's three levels.

Mark Olsen Project,Holladay,Utah with copper roofing, copper gutters, downspouts, conductor heads and copper finials pictured here
copper gutters and downspouts with copper conductor heads, copper finials and copper diamond shaped roof tile shown with copper patina pictured hereMark Olsen Project, a residential winner of North American Copper in Architecture award pictured here
Mark Olsen Residential Project, Holladay, Utah
(photo credits David Daniels of David Photography - Courtesy Copper.org)

The Mark Olsen Project exhibits excellent old world craftsmanship, with a copper roof and other architectural copper features such as copper finials, copper gutters and ornamental downspouts with copper conductor heads, copper crown molding, fascia and soffit, copper chimney top shroud and extended copper window box. This stately home has exquisite detailing and exudes quiet elegance from it's naturally weathered copper features. 16,000 pounds worth of hand crafted architectural copper work are used for this home's architecture. The copper roof is comprised of diamond shaped interlocking copper shingles, copper ridge vents and flashing. Of note, no sealants were used, only traditional craftsmanship and installation techniques were employed along with some soldering work on the copper gutters providing very long term durability with little to no maintenance required.

closeup of the Cathedral of St. John the Baptist in Charleston, South Carolina copper arches, copper spire and copper finials pictured here
Cathedral of St. John the Baptist in Charleston, South Carolina side view with copper arches, copper spire, copper cross, copper finials and stone veneer tower pictured hereCathedral of St. John the Baptist in Charleston, South Carolina front view with it's stone veneer tower, copper arches, copper spire, gold leaf copper cross and copper finials pictured here

Cathedral of St. John the Baptist Charleston, SC
(photo credits
Steven of the Churches of Charleston Project
& Jeni Rone of Sea Star - Courtesy Copper.org)

One hundred fifty years in the making, the Cathedral of St. John the Baptist in Charleston, South Carolina has at long last been restored after being completely destroyed by fire in 1861. A soaring neo-gothic style copper spire, which had long been planned, was finally realized this past spring. The stunning beauty of the copper spire with it's gold leaf finished copper cross can be seen across the Charleston skyline and out to Sullivan Island. The cathedral's tower was finished with a stone veneer and at it's top there are four copper clad archways with copper torch finials. The copper spire with gold-leaf copper cross finial is perched on top at center of the copper arches. The 200 square feet of gold leaf which covers the cross will last at least 40 years without touch-up while the crowning copper art work comprised of arches, finials, spire and cross at the peak of the cathedral will last and stay beautiful for generations to come.

8/22/2010 12:30 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, August 10, 2010


CAD is an abbreviation for computer aided design and is sometimes also referred to as CADD, or computer aided drafting and design. CAD is used to create technical drawings for printed distribution or electronically by computer file. CAD is used in many industries to design almost any kind of product, proving very useful in rendering different shapes and configurations for new product concepts from perfume bottles to automobiles to space ships. CAD is also being used to create computer animation or special effects for movies, web sites and advertising. Architectural CAD drawings provide multiple or three dimensional views of individual architectural structures or whole buildings. Construction, engineering and architectural CAD show multiple views or images of objects exactly to scale and like manual drafting they may specify dimensions, materials, tolerances and attachments. Architectural CAD working drawings provide useful, detailed information for all phases of architectural design, planning, building material requisition, construction details and installation.

copper finial - roof finial architectural CAD drawing and specifications pictured

copper chimney cap architectural CAD drawing and specifications pictured

leader head - conductor head architectural CAD drawing and construction specifications pictured

Rutland regularly works with architects, builders, general contractors, designers, renovators and LEED green builders to supply them with CAD drawings and specifications of Rutland products and also to create custom designs for their building projects. Many of Rutland's wide array of architectural products already have an architectural CAD drawing PDF file available for viewing, downloading or printing. Architectural CAD drawings may be requested for any of Rutland's other products or for custom architectural designs based on your own requirements and specifications. Rutland is also able to work from your own building CAD drawings or blueprints to design custom gutter systems and architectural features such as cupolas, chimney caps, finials, spires, copper domes, turret roofs, gazebo roofs, dormers, roof vents, wall vents, louvers, chimney pots, awnings, deck railings - widow's walk, fire pits, copper kitchen hoods, sinks, canopies, leader heads, historical restoration work, etc. View some of the over 250 Architectural CAD Working Drawings and Construction Details already available from Rutland, manufacturer and wholesale supplier of architectural copper work, gutter supplies, building decorative metal fabrication, roof structures, copper kitchen decor, copper sculpture, copper home decor and natural stone products.

8/10/2010 12:52 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 08, 2010
Before downspouts were implemented, rain spouts used to throw water off a roof top with parapet walls or directly from rain gutters mounted around the edges of a roof line. Ancient rain spouts typically took the form of lions, eagles or mythical creatures. Then some grotesque creatures such as gargoyles, griffins, centaurs or chimeras became common centuries ago. Today downspouts are  typically used to drain rain water from flat roof openings or from gutters, away from building walls and foundations. You will still see rain spouts and gutter spouts implemented occasionally, as unique or distinctive architectural features of homes and buildings, especially those located in warmer climates. 

gargoyle rain spouts mounted on Notre Dame Cathedral in France pictured
gargoyle rain spout mounted on Notre Dame Cathedral in France close-up picture showing water channel
Rain Spout Gargoyles on Notre Dame Cathedral
(photos courtesy Wikipedia Media Commons - CC by SA)


Rain spouts which spew water from flat roof openings are also commonly referred to as roof scupper spouts. Roof scuppers are used to provide an outlet through parapet walls (low walls) on flat and built-up roofs to allow drainage of excess water. They can be used in conjunction with gutters and downspouts to divert the flow to the desired location. Installed scuppers may direct water into gutters or directly into a scupper box or leader conductor head connected to a downspout. When neither conductor heads nor gutters are used to catch the water, roof scupper spouts are installed which should extend past the exterior surface of the building to avoid wetting of the building's walls. A roof scupper can simply be a round or square opening in the low wall or parapet which typically encircles a flat roof. Plain pipe can be inserted into these roof openings or a more decorative piece such as a gargoyle rain spout - roof scupper spout may be used. Other types of roofs which have gutters installed along the horizontal edges of the roof, might have openings along the sides or at the ends or corners of the gutters, to which rain spouts also may be attached in lieu of downspouts. These rain spouts may be simple funnel outlets or be more decorative such as the popular fish rain spout - gutter spout or gargoyle rain spout shown below.
rain spout - fish gutter spout made from pure copper pictured here
Fish Gutter Spout - Rain Spout
gutter spout - copper fish rain spout copper pictured here mounted on copper gutterfish downspout extension copper elbow pictured here
Fish Gutter Rain Spout -  Matching Copper Fish Downspout Extension

rain spout - gargoyle gutter spout made from pure copper pictured here
Rain Spout - Copper Gargoyle - Gutter Spout
rain spout - copper gargoyle gutter spout made from pure copper - rear view pictured here

Rutland fabricates custom rain spouts such as the gargoyle and fish gutter rain spouts and fish downspout extension elbow above or the gargoyle rain spout - roof scupper below out of pure heavy weight copper. The gargoyle rain spout above is intended to mount at the ends or corners of a gutter system. The custom fish gutter spout above may be ordered for either k-style or half round copper gutters in 6 inch, 7 inch or 8 inch gutter sizes. The fish downspout extension elbow shown above may be adapted for use with 3 inch or 4 inch copper downspouts. The gargoyle roof scupper rain spout below is intended for mounting into a 4 3/16" roof scupper opening. Rutland creates a large array of unique architectural copper work and assorted metal fabrication. Rutland's custom copper craftsmen will take your decorative or architectural concepts and turn them into reality, according to your specifications from your sketches, drawings, descriptions or pictures. Additional pictures, CAD design drawings and specifications are available for Rutland's custom Rain Spouts - Gutter Spouts and roof scupper spout.
 gargoyle rain spout - copper gargoyle roof scupper water spout pictured here
Rain Spout - Gargoyle - Roof Scupper Spout
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# Tuesday, April 27, 2010
Today we give a shout out to Rutland Guttering in Florida. Rutland Guttering is an affiliated sister company to Rutland Gutter Supply, providing extensive product installation services while operating from several regional offices located across Florida. Rutland Guttering performs seamless rain gutter installation and architectural copper work throughout the whole state of Florida, including all types and sizes of commercial gutters and residential gutter systems. Rutland Guttering has extensive expertise with both commercial and home gutter systems as well as outdoor copper work. They also perform gutter service, gutter repairs, gutter system design, gutter inspections and the occasional gutter cleaning for larger gutter systems. Rutland Guttering's residential seamless gutter installations provide homeowners with complete lifetime warranty protection. Rutland Guttering provides complimentary gutter system evaluation, free gutter quotes and copper work estimates at the customer's own site.  Rutland Guttering assists builders, contractors, renovators and architects with gutter design and architectural copper work planning utilizing Rutland's expertise and in-house CAD gutter design and architectural drawing capability.

Rutland Guttering provides their residential and commercial customers with truly the largest selection of gutter styles, gutter materials, gutter sizes, gutter types, gutter colors and architectural copper work selection throughout the state of Florida. Gutter types include common K-Style or Ogee gutters, elegant half round gutters and quarter round gutters and more commercial box gutters to accommodate heavy rain water volume. Unlike most gutter companies, Rutland Guttering has the fabrication capabilities to make a large range gutter sizes from 5" to 12" wide as well as custom sizes to accommodate any seamless guttering project. Rutland also offers a wide range of gutter downspout material options including aluminum, copper, galvanized steel, galvalume, stainless steel, Freedom Gray - zinc coated copper and zinc. Rutland's decorative architectural copper work includes but not limited to: cupolas; roof finials; chimney caps; chimney pots; dome roofs; turret roofs; gazebo roofs; roof caps; door and window awnings; copper deck railing or roof widows walk; wall vents; soffit vents; roof vents; copper dormers; copper gutters;
outdoor copper accents; garden sculpture; copper canopy; copper fire pit bowls and covers.

Rutland Guttering maintains a large fleet of architectural copper work and seamless gutter installation trucks along with well trained installation crews. Rutland has at it's disposal a large scale metal fabrication facility including custom paint shop.

seamless gutter installation truck and custom architectural copper workmetal fabrication shop, copper work warehouse and custom paint shop facilities

Rutland Guttering has installed seamless rain gutter systems and expansive array of architectural copper work throughout the state of Florida and across the Caribbean for over 15 years. Rutland Guttering has extensive experience with all types and sizes of residential homes, businesses, churches, hotels, public and commercial buildings. Rutland Guttering also lends it's expertise to precise historical preservation and restoration work. Wherever or whenever local installation contractor resources are either unavailable or otherwise unacceptable, Rutland Guttering crews are also available to travel across the U.S. and even world wide depending upon the scope of the project. Rutland can drop ship all required products and materials ahead of time, waiting for installation crew arrival to any remote location. Visit Rutland Guttering's "Seamless Gutter Installation - Architectural Copper Work" website for contact and additional information.

4/27/2010 10:20 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, December 16, 2009

LEED or Leadership in Energy and Environment Design is a third party certification and building rating program for building performance across several key areas. LEED attempts to measure a building's performance and sustainability across such areas as: optimizing energy efficiency as well as use of renewable energy; efficient and sustainable use of building materials and resources, including reuse, renewability, recycling and durability; innovation of design, incorporation of high recycled and regional content; water conservation; ensuring infrastructure and limiting neighborhood and environmental site impact; indoor air and environmental quality, including occupant comfort; reduction in CO2 emissions; efficient operation with low or reduced maintenance and energy costs. Developed by the U.S. Green Building Council (USGBC), LEED is a voluntary certification which strives to verify and promote sustainable high performance buildings or communities with less environmental impact, improved livability and long term savings. While LEED is still evolving, incomplete and not nearly perfect, building rating systems, certification and verification are raising our awareness and expectations for building performance and helping shift the construction market and demand toward healthy sustainable building, our long-term well-being and environmental responsibility.

copper cladding exterior walls are recycled from regional sources in Penn State's SALA green building shown here
Penn State SALA Building - Recycled Copper Cladding

Copper used in green building materials and strategic building components contributes to high environmental and building performance in many areas, most of which qualify for credits towards LEED certification of a building. For example Pennsylvania State University's School of Architecture and Landscape Architecture (SALA) used over 80,000 lbs (35,000 kgs) of copper in its construction and it was the first building to achieve a gold LEED certification at no additional cost. Most noticeable is the pre-patinated, 95% recycled copper cladding used for the exterior walls as shown above. This green building project used copper extensively for copper's green properties: high recycled content; local or regional availability; durability; high rate of recyclability at end of building's useful life; low or non-existent maintenance costs for copper; workability of copper. To maximize these benefits, in addition to wall cladding, copper was used for all soffits, sun shading and even on ceilings of large atriums. Looking at long term cost factors also ensured copper's prominent role in this green building project. Copper's legendary durability is measured in generations rather than years or decades with little to no maintenance required throughout it's lifetime. Virtually 100% of the copper can be recycled upon eventual demolition or replacement of the building and recycled copper maintains 95% of the value for new mined copper. Copper also has the best heat and electrical conductive properties of any viable metal as well as superior resistance to corrosion. Copper's many attributes are reflected in copper's contribution to green building high performance with 13 possible LEED credits across 3 performance areas. Copper's aesthetic qualities also ensure green building architects achieve attractive, visually appealing green LEED designs without sacrificing any efficiency, performance or environmental objectives.

Bethel Woods Performing Arts Center shown here with extensive use of copper throughout and in sweeping copper roof design
Bethel Woods Performing Arts Center - Extensive Copper

Copper, Green Building and Green Certification Links:

Building Green: How Copper Can LEED the Way
http://www.copper.org/environment/green/casestudies/building_green.html

Canadian Copper Association – Green Building
http://www.coppercanada.ca/greenbuilding.htm

North American Copper in Architecture Awards
http://www.ccbda.org/NACIA2009/main/naciamain.html

North American Initiative on Copper Architectural Applications
http://www.ccbda.org/architectural.htm

European Copper in Architecture Awards
http://www.copperconcept.org/

Copper Building Products – International Site
http://www.copperinfo.com/cproducts/building.html

U.S. Green Building Council – LEED Certification
http://www.usgbc.org/

Green Building Rating Systems - Worldwide
http://www.worldgbc.org/green-building-councils/green-building-rating-tools

BREEAM: Environmental Assessment Method for Buildings Around The World
http://www.breeam.org/

Reference Source for Environmental Products and Services
http://www.greenbooklive.com/

Green Guide to Specification - Best Environmental Performance with Life Cycle Analysis
http://www.bre.co.uk/greenguide/podpage.jsp?id=2126

Features of ENERGY STAR Qualified New Homes
http://www.energystar.gov/index.cfm?c=new_homes.nh_features

EPA Indoor Air Quality - Indoor airPLUS Program
http://epa.gov/indoorairplus/construction_specifications.html
12/16/2009 10:21 AM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Friday, December 11, 2009
Green, green home, green building, going green, sustainability and LEED are all catch phrases that seem to be catching steam and quickly building momentum these days. What does go green and green building specifically mean? Green building is the philosophy, design and implementation of the most efficient use of resources, that are both environmentally responsible and positively affect our health throughout the building's entire life cycle. The building's life cycle starts with siting, includes design, construction, operation, maintenance, renovation and then finally demolition. The total long term environmental cost of all building components is calculated and factors into green building design. Green building extends traditional building's short term concerns of economy, utility, durability and comfort with long term goals of sustainability, high performance, human health and environmental impact. The environment is impacted by the production and consumption of materials, natural resources, energy, water and land. Our environment is adversely altered by the building's inhabitants generation of waste products, water pollution, air pollution, heat and noise. Ultimate effects may include harm to human health, degradation of the environment including the atmosphere and loss of natural resources. Green building's goal is to reduce or eliminate any adverse health and environmental impact for every kind of building including residential, public, governmental, religious and commercial.


Copper Mining
  
The whole field of green building is literally exploding and there is so much information already available out there on many of the aspects involved with green building. Today's blog is just an overview that defines what green building is and there will be a subsequent series of articles that will cover in more depth the many aspects involved. We will also closely examine and feature the role of copper in green building and green homes. Copper homes, copper building and copper architecture play an important part in virtually all green building designs, including some or all of the following: plumbing, wiring, solar panels, windmills, tankless water heaters, external wall siding, roofing, guttering, roof structures, flashing, chimneys, fascia, vents, duct work, healthier copper kitchen designs, even outside door and window cladding. Copper usage in fact can contribute upwards of 13 points in various areas towards LEED green building certification.

St. Croix Chapel (picture courtesy Copper.org)
12/11/2009 12:33 PM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Monday, August 31, 2009
There are many older buildings with very distinctive architectural features which after a length of time those features may deteriorate, crack, crumble or corrode. For architectural, historical and preservation reasons these worn out building features, when repairs are not feasible, are frequently restored with replacements maintaining an acceptable likeness in form, texture and color and possessing a long lifespan. Being ecologically green, sustainable, low maintenance, with excellent weather-ability and having low total environmental cost are all very positive objectives to observe in architectural restoration or historic preservation. Copper has historically been commonly used for architectural building features for it's elegance, durability, weather-ability, long life and pleasing earth tone patina. Copper's character allows it to suitably replace not only original copper work but also original cast iron, lead, other metals and virtually all types of masonry including stone, terra cotta, etc. Copper will naturally develop a protective patina cycling through shades from raw copper's salmon color to various browns to bluish greens then finally to a grayish light green over the course of the many decades or centuries of it's long life. Copper can be painted any color, or coated to maintain it's original color or even pre-patinated to a dark brown or it's final light green color. It is best environmentally to avoid any paints, coatings and chemicals and just allow nature to run it's course with it's own pleasing array of changing colors. Following are before and after pictures of some of the architectural restorations which have been performed by Rutland's Architectural Copper Work shop using pure copper replacement material.

Original Gargoyle Rain Spouts


Replacement Gargoyle Rain Spout


Old Balustrade - "Ornamental Railing with Balusters"


Original Baluster and Replacement Copper Baluster


Leader Heads - Original with Replacements







Garden Sculpture Restoration



Rutland's architectural copper work artisans are able to faithfully restore, reproduce or recreate historic architectural features and many sculptures.  Rutland's craftsmen also regularly perform custom metal fabrication or copper work which perfectly model an architect's or client's unique designs or drawings and manufactures to the exact size, finish and other specifications that are requested. 



8/31/2009 11:18 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, August 25, 2009
An architectural widow's walk can be described several ways including: a balcony on a roof; a roof enclosure; roof railing; roof walk; roof fence; flat roof deck and railing; railed rooftop observation platform. A widow's walk, flat roof deck or observation platform on the roof of a house, enclosed by a railing or balustrade is sometimes formed by truncating the top of a hip roof. A widow's walk, roof walk or sometimes referred to as a captain's walk was typically found on a coastal house, originally designed as a lookout for observing vessels at sea. The name widows walk derived from the wives of fishermen or mariners, who would gaze out over the ocean, from their rooftop balcony watching for their husband's safe return. Tragically, the ocean would sometimes take the life of the seamen, leaving their wives as widows. Their widows would then frequently pace and gaze out to sea from their rooftop platform wishing beyond hope that their loved ones would miraculously still return home and thus the name widow's walk was coined. Beyond their use as viewing platforms, widows walks were also frequently built around the chimney of a residence, creating easy access or passage to the chimney.This was done to allow home owners, in the event of a chimney fire, to pour sand down their burning chimney, to hopefully prevent their house from burning down. Widows walks might also surround a cupola or turret projecting from a rooftop.Widow's walks can also be seen as a decorative architectural accent, distinctive and eye-catching on stately homes today, even on many homes far inland from the sea. Pictured below are sections of a widows walk made from pure copper. Depending on the layout of the roof platform to be enclosed, one to four railing sections might be used to enclose the roof deck forming a pen or enclosure.

widows walk roof deck railing sections shown here
Copper Widows Walk Roof Railing
widows walk roof balcony corner railing shown here
Decorative Widows Walk Corner Finial

widows walk roof enclosure railing end section pictured here
widows walk roof balcony deck corner section shown in this picture
widows's walk roof copper deck railing long copper work section shown here

Rutland's architectural copper work artisans crafted the widows walk seen in the pictures above from copper, hand forming the pieces and welding them together. The separate railing sections are designed to bolt together at the installation site and attach to the roof structure. View additional architectural copper work.

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# Thursday, June 18, 2009
Rutland Gutter Supply has now added nine additional leader heads to their large growing selection of leader head. Rutland has 64 decorative leaderheads in stock to upgrade the finest aluminum and copper gutter systems and enhance the architectural features of your home or commercial building. Leader heads are also sometimes referred to as conductor head, rainhead, hopper head, scupper box or as a rain collector box. Leader head are installed inline on the downspouts or downpipes of guttering or eavestroughs - see second picture below for example. Leader heads collect and disperse the water from rain gutters through one or more downspouts. Functionally, leader head assist in draining large volumes of water and aesthetically they truly dress up a home's exterior. Leader head installed with attractive guttering and downspouts and often in conjunction with decorative gutter hangers and decorative downspout brackets too have been described as jewelry for the home or "bling".  See the first picture below of a home with lovely half round copper gutters, decorative gutter hangers, round copper downspout pipe and decorative downspout brackets. The second picture below shows a similarly outfitted round copper gutter system but with a copper leader head also installed on the copper downspout, enhancing the beauty of the home's architectural copper work even still more. The best quality leader heads use thicker metals and have TIG welded, polished invisible seams for the longest lasting beauty.

Copper Gutter System Installed with decorative gutter and downspout brackets
Copper Gutters - Copper Downspouts - Decorative Brackets

copper gutters with copper leader head and copper downspout installed
Copper Gutter System with Copper Leader Head Installed

Rutland also is involved frequently with restoration work of historic buildings and will re-create original leader head with new copper leader head preserving the original design. See picture below showing a very old original leader head design taken from a building with the new restored leader head replacement right along side of it. Rutland can also craft custom leader heads for you from your own design and specifications, fabricated with your metal of choice. You may view fifty-five leader head - conductor head designs on the web page at Rutland Leader Heads and additionally you may also view Rutland's nine new leader head designs below.

leader head restoration showing old and new leader heads
Old Historic Leaderhead - New Restored Leader Head

leader head designs by Rutland Gutter Supply
new leader heads available
New Rutland Leader Head Additions


Leader Head shown with Copper Gutter System and Copper Roof

There is also a YouTube Video featuring Leader Head LH057 available on Rutland's earlier blog Copper Leader Head Restoration Project

6/18/2009 10:47 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, June 02, 2009
Gutter gardens are receiving much buzz over the internet and are a good approach to generating fresh produce or a colorful display of flowers around your home. A gutter garden is especially ideal when space is at a premium or if you wish to have a tidy and more ergonomic gardening setup. Nothing is better tasting and more satisfying than freshly picked produce for that awesome salad, fresh salsa and a plethora of other healthy vegetable dishes. Gutter gardens are essentially akin to planters that hang from your house at a convenient height and are typically fashioned using some form of home guttering to serve as your planter. This article discusses and compares several types of commercially available gutters that are good options for use in a gutter garden. Then we will explain exactly which components you will need and how to assemble your very own gutter garden. I do not know who first came up with the idea for a gutter garden, probably someone a long time ago and it was never publicized. Now with power of the Internet word gets around. I did find an article from Martha Stewart Living dating March 2006 that called them "Garden Pots" and they used copper gutters stacked in several tiers to form their gutter garden. They were growing hanging ivy in them to form a living screen off of a porch, but could just as easily be growing flowers or produce in them. Hanging your gutter garden as they did with chains is another option to mounting on a wall, just make sure your chains, anchors and supports are all robust and secure.
 

From Martha Stewart Living - March 2006
"Surprising Garden Pots: Copper Gutters"

Re-using old guttering or buying cheap aluminum or plastic guttering are tempting options but may perhaps not be the best option. It is recommended you stay away from any kind of painted, rusted guttering or lead coated guttering for obvious health reasons if you are growing produce. Many plastics have unhealthy emissions and plastic gutters can also break down from the weight, UV sunlight and trowel work. It is best to use a gutter made from a pure metal that does not have any chemicals or paint applied, does not corrode or rust over time, is durable, long lasting, naturally weathers well, is aesthetically pleasing and is a genuinely attractive feature of your home. Steel and aluminum are relatively low priced but most varieties require some type of coating to resist rust and corrosion and coatings oxidize, scratch, are not durable, long lasting and mostly unhealthy too for a gutter garden. Galvalume is a zinc-aluminum coated steel that is a better candidate than either steel or aluminum alone, combining the corrosion and rust resistance of zinc and aluminum with the strength of steel but with an industrial looking gray metallic appearance and you would probably be tempted to paint this material. Three even better choices for your gutter garden are zinc, stainless steel and copper. Everyone is familiar with the appearance and attributes of stainless steel and it is a viable option. Stainless steel does not rust providing it's surface is not damaged and it is generally considered a healthy, sanitary material. Stainless steel's shiny appearance may be attractive or it may not blend in or complement your home's exterior. Pure zinc is a viable, healthy option that is durable, weathers well and zinc develops an attractive protective, grey patina that is somewhat pewter like though zinc is priced higher than galvalume and stainless steel. Then we have pure copper which may be the best choice for a multitude of reasons: copper has proven itself for centuries to be the most durable and longest lasting metal; copper weathers extremely well, forming a protective attractive patina; requires little to no maintenance; copper is attractive, aesthetically pleasing, elegant and complements most home decor well; copper is EPA approved antimicrobial, germicidal, antibacterial and fungicidal; copper is a key nutrient for plant life; copper is considered eco-friendly and is a green building material. These are all attractive and most desirable traits for use in your gutter garden. Copper although being our highest rated choice also has the highest initial cost of all the metals and metal alloys mentioned above. Copper's many and unique advantages, help justify it's premium cost, especially considering the relatively short lengths required for most gutter gardens, which put copper gutters' premium price within reach and affordability.

copper gutter system installed with copper downspouts
Copper Gutter System Installed

Once you have decided on the material for your gutter, you will then likely choose between three common styles of gutter: K-style gutter, half-round gutter and box gutter. A box gutter will give you the most volume with which to garden with, and as it's name suggests, it has a rectangular box appearance or if you like a plain box planter. K-style gutters are probably the most common residential gutters used in the U.S. and are somewhat boxy as well, though with a angled stepped front for a little more pizzazz. Half round gutters do look just like they sound, like half of a round cylinder or pipe and half-round gutters also have the most elegant appearance of all the various gutter types. There are also quarter round gutters which also are very attractive with their curved front. Quarter round and K-style gutters are generally available from 5 inches to 8 inches wide, half round gutters usually from 5 inches to 10 inches wide and box gutters are usually manufactured to size. Custom widths are also available through Rutland Gutter Supply.  Compare the different appearances of K-style, box gutters, half-round, quarter round and embossed gutters, all pictured below.

K-style gutters - Ogee Gutter
K-Style Gutters

box guttersbeveled box gutter
Box Gutter & Beveled Box Gutter

half round copper gutters
Half Round Gutters

quarter round copper guttercustom 1/4 round copper gutter
Quarter Round Gutter & Custom 1/4 Round Gutter

Embossed K-style copper gutter
Embossed K-Style Gutter & Half Round Embossed Gutter

In addition to choosing the material and style of gutter for your gutter garden, you will also choose the type of gutter hangers you will use to hang your gutter garden and the end caps used to cap off and finish the two ends of your gutter garden. There are several styles or types of gutter hangers available. So-called hidden gutter hangers are very commonly used and are called hidden because they are mostly not seen from the ground in a roof gutter system. Hidden hangers may not be the best choice for your gutter garden since they are positioned across the top of your gutter, they may obstruct or at least inconvenience your gardening work. A fascia mounting, squared-off gutter hanger with a front lip as pictured below may be better for box and K-style gutters while one of the decorative gutter hangers pictured below would prove ideal for the rounded gutters. A gutter spring clip holds the gutter in place when resting on a decorative gutter hanger and works well should you wish to remove the gutter easily for any kind of maintenance in another spot. You would use a gutter hanger every few feet to hold up the weight of your gutter garden, generally every three feet at least or every 2 feet if you also happen to live in the snow belt. You will also need to use so-called gutter hanger wedges, if your home's walls have an angled slope, to keep the gutter garden aligned perpendicular. Gutter hanger wedges are available in several sizes to address a variety of slopes in your home's siding or fascia. Installers typically use nails or screws to fasten gutter hangers and gutters to your home's wall or fascia. I would recommend a screw's added holding power recognizing a gutter garden's weight. Your choice of gutter end caps include flat end caps for all the various styles of gutters or also available for the half round guttering are radius end caps, which give your gutter garden ends an attractive and graceful rounded appearance. The gutter end caps are attached by both riveting and soldering them to the gutter. If choosing copper guttering for your gutter garden, it is recommended you use all copper materials for the guttering, gutter end caps, copper rivets, gutter hangers, hanger wedges and bronze or stainless steel screws. This is to maintain a uniform matching appearance and avoid corrosive effect of dissimilar metals. Below are pictures of various types of gutter hangers, gutter end caps, gutter spring clips and gutter hanger wedges.

k-style gutter end caphalf round gutter end cap
K-Style Gutter Flat End Cap & 1/2 Round Gutter Flat End Cap

copper radius end cap
Gutter Radius End Cap

hidden copper gutter hangerhidden gutter hanger
K-Style & Half-round Hidden Gutter Hangers

decorative scroll gutter hanger
Decorative Scroll Gutter Hangers

seahorse copper gutter hangerdecorative gutter hanger
Decorative Seahorse & Rope Gutter Hangers

fascia mounted gutter hanger
Squared-off Fascia-Mounting
Gutter Hanger w/Front Lip

gutter hanger wedges
 Gutter Hanger Wedges

gutter hanger spring clipsgutter copper rivets
Gutter Hanger Spring Clips   &   Copper Rivet


 Hanging Copper Rain Chains - Single & Double Loop

After you have decided on the exact style and material for your gutter garden components, measure the exact lengths of guttering you need and keep in mind that you can go with a double or triple decker design if you desire. Your gutter garden should be in a location where it will receive the amount of sunshine recommended for what ever you are planning to grow. After the components have been ordered and they have been delivered, you are ready to attach the guttering for your gutter garden to your house. Measure and mark off the locations for your gutter hangers, to keep them evenly spaced and horizontally level. If using hidden hangers place them evenly spaced across the top of the guttering and attach to the wall with screws and use wedges if necessary. If using a squared-off box hanger or the decorative rounded hangers, attach the gutter hangers to the house siding with screws using appropriate sloped wedges if necessary, lay your gutter on the hangers and attach the hanger spring clips between the gutter hanger and guttering. Now you are done and can fill up your gutter garden with gardening soil or some composite mixture of garden soil, peat moss, manure, fertilizer and moisture retaining granules. Plant your seeds, seedlings or plants, water and enjoy your garden!

Additional Tips:
 Avoid applying any chemicals or paint to the inside of your gutter garden for healthier plants and produce.  If you absolutely must paint to achieve a desired color match, then do so only on the outside surface. Stainless steel will need to be cleaned and polished occasionally to keep it's appearance while zinc and copper weather naturally and keep their beautiful, elegant appearance throughout their lifespan. Copper can be waxed regularly or even coated with a clearcoat or lacquer if you wish to keep the shiny new copper appearance but again do not apply any coating to the inside to avoid chemicals and to take full advantage of copper's natural germicidal, antimicrobial and fungicidal properties. Also any wax or coating is temporary and needs to be re-applied. The natural copper patina however needs little to no maintenance When copper weathers there is a natural patina that forms on it's surface which serves as a protective coating and the patina does not affect copper's antibacterial properties. The copper patina changes color with age, progressing from a shiny salmon color, to reddish shades of brown, brown, greenish brown and finally a light green pastel color. The outside patination process can also be accelerated if desired by applying selective accelerants. Copper is revered and prized for it's graceful, elegant appearance and gradually changing color throughout it's very long lifespan. Approximate copper weathering color chart is illustrated below. If you desire drainage for your gutter garden, you may either choose to drill a few small holes sparsely across the entire length or have your guttering fabricated with rain chain style taps every few feet along the length.

copper weathering color chart
Resource:
All types, styles and sizes of gutters and gutter materials discussed above can be obtained from Rutland Gutter Supply as well as all of the associated gutter parts and gutter accessories you will need for your gutter garden. Rutland carries the largest selection of gutter supplies in the USA with all the gutter accessories to match. Rutland also does custom metal fabrication and architectural copper work and ships all of it's products globally all over the world. If you like the general idea of a gutter garden but would prefer to have a custom sized planter made for you, Rutland can custom fabricate virtually any size and style copper planter you desire.

gutter garden - multiple tiers
Wall Gutter Garden Pictured by Suzanne Forsling, Juno, AK
6/2/2009 1:54 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, May 27, 2009
Today's blog will take a simplified look at custom copper dome construction. Copper domes are typically constructed with the surface consisting of some variety of either copper tile or copper panels. For this example we will be using copper tile for our custom copper dome roof. Copper roof tile can be purchased from a manufacturer and in this particular case we will be using hand-made copper tile, hand-cut from copper sheets. Diamond shaped hand made, hand cut, interlocking copper tile are shown below - there are approximately 136 per square (100 sq ft).

copper tile


For the framework we will be using aluminum tubing, plywood sheathing and waterproof membrane. We begin by precisely cutting square aluminum tubing to size and bending the tubes using a roll forming machine to form the base and the many vertical support cross members. A partially completed aluminum frame is shown below.

 copper dome frame

After all the aluminum framing tubes have been fully welded together, we then cut plywood sheathing panels to size, to fit precisely between the aluminum cross members and stretch from base to top. We affix them to the aluminum vertical support framework. See partially completed plywood sheathing work below.

copper dome sheathing

After all the plywood sheathing panels have been securely fastened in place with self-tapping screws, we then apply to the partially completed dome a self-sealing waterproof membrane, taking care to completely seal the dome. After the membrane is in place, we draw guidelines and begin carefully attaching the hand-cut copper tile to the dome and to each other. The copper tile have been designed to interlock securely with each other and we use copper ring shank nails to fasten them to the plywood.

copper dome waterproof membrane



copper dome completed

Now this copper dome project is nearly completed as we attach the last of the copper tile to the very top of the copper dome roof. When all the copper tile have finally been attached, we are ready to crown the top of the copper dome with a copper finial. Copper finials come in a multitude of shapes, sizes and designs. They can be simple like the first photo below or more elaborate as in the 2nd picture below.


copper tile roof dome 
Copper Tile Dome with Copper Ball Finial

copper dome standing seam copper panels
Standing Seam Copper Panels With Snap Lock & Copper Finial Pineapple

Although this project may have been over simplified here, it was actually extremely labor intensive, benefiting from knowledgeable construction and metal fabrication expertise. Copper dome construction is very precise work and it can be very exacting just keeping each copper tile perfectly lined up straight and in perfect alignment with each other. All pictures provided herein and this copper dome project very beautifully accomplished by the skilled team at Rutland Copper Gutter Supply & Architectural Copper Work
Also check out our How To article on eHow.com  "How To Construct a Copper Dome"
5/27/2009 1:41 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
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