# Wednesday, August 31, 2011
TIG Welding


TIG Welding Diagram


TIG Welding Copper Sculpture


Soldered, Caulked or Riveted Leader Head Examples




 
TIG Welded Leader Heads with Ground, Polished Seams

Rutland

8/31/2011 11:48 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Saturday, July 17, 2010
Rutland has the capability to fabricate a custom copper downspout elbow - downspout extension gooseneck. These one piece gooseneck offset elbows or downspout extension elbows are less prone to leaks than three piece downspout elbow extensions and are also much more visually appealing especially in attractive round or square downspout styles. These custom downspout elbow extensions - gooseneck offset elbows with one piece design are further enhanced by seamless TIG welded construction, offering smooth unbroken surface or sight lines, best durability and strength. Gooseneck downspout elbow extensions are most often used with roof overhangs or to merge multiple gutters into one downspout or leader head.

copper downspout elbow gooseneck offset designs - round copper angled- square copper angled and square copper arched downspout elbow extension shown
Round Angled Downspout Elbow - Square Angled Gooseneck - Square Arched Elbow
custom downspout elbow - copper gooseneck with mild radius design shown
Copper Downspout Extension Elbow Radius Square Gooseneck Design

copper downspouts - copper gutters shown installed incorporating copper elbow downspout extension goosenecks
Copper Gutter - Downspout System with Round Downspout Gooseneck Elbows
Custom Downspout Elbow Gooseneck Design, available in aluminum, stainless steel or copper pictured here

Custom Downspout Elbow Gooseneck Design

Rutland custom manufactures custom gooseneck downspout elbow offsets and extensions to the requirements of the architect, builder, contractor or property owner. The shape, angle, arch, radius, length and height may all be customized and specified. These downspout elbows and extensions may be specified in round, square or rectangular downspout styles in a variety of materials and with any dimensional size. Rutland's one piece custom gutter downspout elbow gooseneck extensions look fantastic by themselves or coupled with one of Rutland's many stylish leader heads - downspout conductors. Rutland gooseneck downspout elbow extensions additional information including CAD design drawings - custom construction specifications may be found on their Downspout Extension Elbow Gooseneck webpage.

custom copper gutter system with sculpted copper downspout extension elbow gooseneck shown here

Copper Downspout with Sculpted Elbow Gooseneck Offset  

7/17/2010 1:00 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, October 21, 2009
Conductor heads or leader heads as used in rain gutter systems are sometimes also called hopper heads, rainheads, scupper box, leader box or rain collector box. Conductor heads or leader heads provide both a functional and decorative feature to downspouts used in rain gutter systems and also when positioned below flat roof scuppers to collect their rain water run off. You will commonly find leader - conductor heads available in aluminum and copper material. Because they do add to the cost of a gutter system, leader heads might not be installed with cheap gutter systems or specified by some builders when cutting costs and sometimes corners can affect decisions. Functionally, conductor heads collect rain water flowing from gutter and feed it out to the downspout or downpipe below. The leader head helps alleviate any vacuum back pressure or congestion in the downspout, becoming increasingly important with each story of height a building has. Cosmetically a conductor head - leader head will enhance downspouts and gutter systems and become a visually heightened architectural feature. Proper selection of leader heads, downspouts and gutters assuredly enhance, beautify and add real value to commercial and residential property. To provide the most impact and lasting value, a leader head's style or form should be richly pleasing, they should exude or project quality and exhibit fine craftsmanship.

tall copper conductor head with TIG welded polished joints pictured herecopper leader head with welded polished seams shown
Copper Conductor Heads - Leader Heads with TIG welded construction

Some times conductor heads (leader heads) will be made more cheaply by using thinner walls and overlapping or tabbed construction employing solder and/or rivets on the seams. While cheaper, using overlapping material on the seams along with rivets, just does not offer a nicely finished, elegant appearance. Use of tabbed construction, butting material up the seams and then closing seams using solder will look better crafted than the overlapped - riveted approach, especially if the joints are tight and solder is tinted to color match the raw material. Several additional problems may eventually present themselves with any of these approaches. If seams are merely overlapped and riveted, leaks may develop as parts of the seam open up in time. Soldered seams may also crack with age, flexing and pressures. Northern climates where ice could expand inside a leader head will split the leaderhead open when a tabbed or soldered seam gives way. The same thing can happen to crimped downspouts when the seams can bulge open from ice pressure.

aluminum leader conductor head with TIG welded polished seams and curved front shown here
Mill finish aluminum conductor head - leader head with welded construction

A more elegant, durable approach is using thicker material and TIG welding to close up any seams and then polishing the seams. This provides not only a virtually flawless appearance and obvious fine craftsmanship, but also gives leader heads lasting strength and durability, to avoid the problems mentioned above. Yes, premium TIG welded aluminum and copper leader heads with thicker walls will cost a little more than their cheaper competition but they warrant that with their more pleasing appearance, requiring typically no repairs and little to no lifetime maintenance, with markedly increased durability and longevity. Quality TIG welded leader heads genuinely provide both real and perceived value and
they truly do become one of the more striking architectural features of any commercial or residential building.
weathered copper leader conductor heads with round copper downspouts pictured here
Weathered Copper Leader Conductor Heads with Round Downspouts

10/21/2009 12:53 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, June 18, 2009
Rutland Gutter Supply has now added nine additional leader heads to their large growing selection of leader head. Rutland has 64 decorative leaderheads in stock to upgrade the finest aluminum and copper gutter systems and enhance the architectural features of your home or commercial building. Leader heads are also sometimes referred to as conductor head, rainhead, hopper head, scupper box or as a rain collector box. Leader head are installed inline on the downspouts or downpipes of guttering or eavestroughs - see second picture below for example. Leader heads collect and disperse the water from rain gutters through one or more downspouts. Functionally, leader head assist in draining large volumes of water and aesthetically they truly dress up a home's exterior. Leader head installed with attractive guttering and downspouts and often in conjunction with decorative gutter hangers and decorative downspout brackets too have been described as jewelry for the home or "bling".  See the first picture below of a home with lovely half round copper gutters, decorative gutter hangers, round copper downspout pipe and decorative downspout brackets. The second picture below shows a similarly outfitted round copper gutter system but with a copper leader head also installed on the copper downspout, enhancing the beauty of the home's architectural copper work even still more. The best quality leader heads use thicker metals and have TIG welded, polished invisible seams for the longest lasting beauty.

Copper Gutter System Installed with decorative gutter and downspout brackets
Copper Gutters - Copper Downspouts - Decorative Brackets

copper gutters with copper leader head and copper downspout installed
Copper Gutter System with Copper Leader Head Installed

Rutland also is involved frequently with restoration work of historic buildings and will re-create original leader head with new copper leader head preserving the original design. See picture below showing a very old original leader head design taken from a building with the new restored leader head replacement right along side of it. Rutland can also craft custom leader heads for you from your own design and specifications, fabricated with your metal of choice. You may view fifty-five leader head - conductor head designs on the web page at Rutland Leader Heads and additionally you may also view Rutland's nine new leader head designs below.

leader head restoration showing old and new leader heads
Old Historic Leaderhead - New Restored Leader Head

leader head designs by Rutland Gutter Supply
new leader heads available
New Rutland Leader Head Additions


Leader Head shown with Copper Gutter System and Copper Roof

There is also a YouTube Video featuring Leader Head LH057 available on Rutland's earlier blog Copper Leader Head Restoration Project

6/18/2009 10:47 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
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