# Tuesday, July 19, 2011
The stunning copper roofing turret featured in today's architectural blog article is fashioned from custom diamond shaped copper roof tiles and is topped with a spear shaped copper finial turret roof cap. This lovely turret copper roofing graces and enhances this beautiful new home undergoing final stages of construction. Additional custom copper work includes copper flashing, half round copper gutters, round copper downspouts and copper leader heads adorned with copper lion head castings. Radius round copper gutter encircling the base of the copper turret roof is planned.

 architectural copper accents featured on this multi-story home residence feauring a copper roofing turret and finial roof cap
Beautiful Palatial Home with Custom Architectural Copper Work

copper roof turret with custom copper roof tile and copper finial roof cap
Copper Roofing on Turret with Custom Copper Roof Tiles

copper turret roof with custom diamond shaped copper roof tile and a copper finial roof cap - closeup picture
Close-up of Copper Roof Turret with Copper Finial Roof Cap

copper gutter system featured with half round copper gutters, round copper downspouts and custom copper leader head with lion head design
Round Copper Gutters and Downspouts - Copper Leader Head

This custom metal and copper work is being installed by Shelby Roofing & Sheet Metal Inc. from Brampton, Ontario who services the greater Toronto metropolitan area. Shelby is a full service residential and commercial roofing, siding and custom metal contractor. They reroof old style tar & gravel or install latest environmentally friendly TPO flat roofing and sloped roof materials include asphalt, cedar, slate and metal. Shelby works with all metals from painted steel to pure copper and zinc. Their custom metal working and copper work includes standing seam panels, wall siding, dormers, fascia, soffit, flashing, gutters (eavestrough), downspouts (downpipe), chimney caps and bay roofs. All photos above are courtesy Shawn Power at Shelby Roofing (www.shelbyroofing.ca)

Rutland welcomes and appreciates pictures from all of our clients including builders, contractors, architects, designers, renovators or remodelers of new construction or renovations, whether completed installations or work in progress which feature one or more of Rutland's many roofing accessories, gutter supplies, custom metal fabrication, architectural copper work and our custom copper home decor accents, copper kitchen accessories and garden sculpture products to feature in one of our blogs. Rutland customers with architectural pictures from either residential or commercial projects please send them to us via e-mail with narrative describing your project and pictures.

7/19/2011 10:42 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Monday, April 11, 2011
Gargoyles at Sunrise

One of Rutland's clients graciously sent in some gorgeous pictures of her collection of copper gargoyle water spouts mounted at the ends of copper rain gutters. The copper gargoyles rain gutter spouts are installed on a lovely gazebo up high on a hillside overlooking the ocean. The pictures capture the dramatic view of a gazebo built at the edge of a cliff with an elegant pool situated between the gazebo and this lovely coastal home. This gorgeous property overlooking a panoramic view of the ocean dotted with small outlying islands and the lush valley floor below is ultra inviting and peaceful. The gargoyle spouts are shown off most optimally in this gorgeous setting and this photo collage has been appropriately and aptly titled, "Gargoyles at Sunrise".

gargoyles - water spouts - rain spouts - copper rain gutter spouts shown mounted on gazebo

gargoyles water spout - copper rain gutter spout shown by ocean shore at home sitting high on a cliff

gargoyles at sunrise - copper gargoyle water spout - rain spout - copper rain gutter spout on gazebo at daybreak

Rutland copper work artisans crafted these gargoyle water spouts faithfully from original gargoyle rain spout designs created centuries ago in Europe. Rutland creates copper gargoyle water spouts which may be used at the ends of copper rain gutters in lieu of regular downspouts for a dramatic and very natural flair. Rutland also creates gargoyle water spouts for mounting at edges of flat roof parapets rather than the more garden variety of roof scupper spouts or downspouts. Shown below are non-weathered new copper gargoyle gutter rain spouts and gargoyle roof water spouts - rain scuppers.


Rain Gutter Spout - Gargoyle Water Spout



Roof Water Spout Scupper- Gargoyle Rain Spout

See more pictures of water spouts including gargoyle rain spouts and fish rain spouts and view Rutland CAD drawings of fish and gargoyle rain water spouts at Rain Water Spout

4/11/2011 4:05 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, December 16, 2010
Gutters and downspouts made from aluminum, galvalume and galvanized steel are available pre-painted or may be custom painted in a large variety of gutters colors to match your building or home decor. Other architectural metal work such as roof vents, wall vents, chimney caps, cupolas, roof finials, dormer vents, chimney pots, awnings, canopies, deck railings, soffit vents, etc., may also be painted to coordinate with your home colors or building decor. Oftentimes, standard products are only available in a limited color range of colors and styles. The regular paint finish might also not be very durable and may fade, peel, chip, crack, blister or flake rather quickly or in a matter of years. You want your painted architectural metal surfaces to last under normal usage and conditions for at least about 20 years with 30-35 years even better yet. Deteriorated or damaged paint coverings not only detract from your home's appearance and lowers value, but also accelerate corrosion and wear of the underlying metal. Replacement, refinishing or repainting of deteriorated metalwork can be both time consuming and costly. Starting out with a better paint finish better protects your investment and is a far better value in the long run.

Gutter Color Chart - Regular Paint Finish
gutters colors for aluminum gutters and downspouts, pictured are regular paint finish colors

Gutters Color Chart - Premium Kynar Finish     
gutters colors for gutters downspouts and architectural metal work pictured are premium Kynar 500 paint finish colors

Regular quality paint finishes for architectural metal surfaces may often utilize thermally set polyester acrylic paint and are often found on better aluminum gutters and downspouts. If properly applied with a nice thick coating, these should last for about 20 years or so without cracking, blistering, peeling, flaking or chipping providing there is no external physical damage. Any damaged or deteriorated spots should be refinished, restored or touched up immediately to prevent further deterioration. Kynar 500, a member of the teflon family, is an even better premium custom paint finish which is more durable and longer lasting than regular paint finishes. A Kynar paint finish is virtually self-cleaning and requires much less maintenance. Kynar also offers much less chalking effect, less color change or fading than regular paint finishes and Kynar offers better abrasion resistance as well. A custom Kynar paint finish may be applied to any aluminum, galvanized steel and galvalume architectural metal work including gutters, downspouts, cupolas, roof finials, chimney caps, metal dormers, awnings, roof vents, wall vents, etc. Rutland offers in-house custom Kynar paint finish as an option for their extensive selection of gutters, downspouts and architectutral metal work. Many of Rutland's products are also available in an unfinished state in mill finish aluminum, paint grip galvanized steel or galvalume, which may be custom finished on site by the local contractor, building or home owner. Sometimes galvalume gutters and downspouts are left in an unfinished state and the innate protection may provide about 40 years worth of durability and low maintenance performance. Rutland's gutter supplies, roof accessories and architectural metal work are also available in copper, stainless steel and zinc which are most always left unfinished and whose naturally protective and durable surfaces can last upwards to 70-90 plus years with little to no maintenance required.

 

12/16/2010 11:15 AM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Thursday, October 07, 2010
Today we share a few pictures of some wonderful seamless gutter system installation, copper roofing and other types of copper work in the South West Florida coastal area including Naples and Ft Myers. The corrosive salt air environment being right on the Gulf of Mexico makes copper gutter systems and other architectural copper work the longest lasting and best solution due to copper's excellent corrosion resistance, durability and weatherability. Copper is also a very green building material and all the copper can be recycled 100% at the end of it's up to 90 plus year lifespan.

copper gutters half round and elegant leaderheads shown on this two story south west Florida home
half round copper gutters, round downspouts and leader conductor heads shown on this two story home in Fort Myers, Florida

The home in the above pictures has a very nice installation of half round copper gutters, round copper downspouts, round copper goose neck elbows, decorative copper gutter and downspout brackets and copper leader heads shown mounted inline on the downspouts directly below the gutters. The copper gutter system has already developed a warm reddish brown patina which blends in beautifully with the clay tile roof and house trim work.

copper gutters half round with radius gutter design and elegant copper roof shown on this Naples, Florida home

The residence in the picture directly above, also has half round copper gutters including a graceful radius or rounded copper gutter curving around the edges of this lovely copper roof positioned above the entryway porch.

copper gutters half round, round copper downspouts and copper balcony railing shown on this southwest Florida residence
copper half round gutters and round copper downspouts with shiny new appearance shown on this west Florida coastal residence

This two story sun washed residence shows some nice closeups of the copper half round gutters and round copper downspouts which are a fairly new installation, as you can tell by the more shiny pure copper gutter and downspout appearance. The bottom picture shows the symmetrical downspouts looking somewhat like a performance car's dual exhausts. A lovely and intricately detailed copper railing can also be seen on the 2nd floor balcony in the top picture.

copper roof on turret conical shape, copper roof deck railing, copper shutters, copper gutters and copper downspouts shown on this SW Florida residence

The house above has an extensive array of elegant copper work including a conical copper roof on top of the distinctive protruding turret to the front right. There is a copper roof deck railing or widow's walk which can be seen on top of the home. There are also copper balcony railings and copper window shades - shutters. And of course there are also round copper gutters and downspouts to coordinate nicely with the other copper work, roof and trim.

seamless gutters K-style aluminum and corrugated downspouts in two-tone color shown on this Fort Myers Florida home
Painted K-Style Gutters and Corrugated Downspout
galvalume half round gutters and round downspouts with decorative brackets shown on this Sarasota, Florida house
Painted Half Round Gutters and Round Downspouts

The two homes in the pictures above show painted gutters and downspouts. The top picture shows painted common K-style gutters with conventional corrugated downspouts, albeit in two-tone brown gutters and white downspouts as specified by the builder. The contrasting bottom picture shows attractively painted galvalume half round gutters and round downspouts, along with decorative gutter hangers and downspout straps which enhance this home's gutter system. Aluminum and galvalume represent two of the lowest priced materials for gutters and downspouts with approximately 30-40 year lifespan providing they have a quality paint coating like Kynar. Galvalume optionally may also be left uncoated with a medium grayish appearance that weathers well and still lasts about 30-40 years. Aluminum oxidizes quickly and should be maintained with a quality coating.

All seamless gutter installations and copper work shown above were performed by the SW Florida Rutland Guttering team. They can install any kind of gutter system including half round, k-style (ogee), box, quarter round and custom styles of gutters. Their downspout options include seamless round, smooth square, round fluted and rectangular corrugated styles. Gutter and downspout material choices include copper, aluminum, galvalume, stainless steel, galvanized steel, zinc and lead-coated or zinc-coated copper (with grayish appearance). They are experienced with any size and scope of residential and commercial guttering projects and architectural copper work. You may visit their website Rutland Guttering - Architectural Copper Work to view additional pictures of their extensive residential and commercial work, also to obtain more information and get contact details. Rutland Guttering provides a comprehensive lifetime warranty on all of their residential gutter system work.

radius copper gutters shown on this scalloped face of this coastal residence
Radiused Copper Rain Gutters
10/7/2010 5:42 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 22, 2010

Each year the North American Copper in Architecture Awards acknowledges and spotlights selected North American building projects for innovative and exceptional use of architectural copper. The architectural copper awards program highlights a wide scope of projects which highlight craftsmanship, attention to detail, and architectural vision. Copper has historically long been used for its great natural beauty and finish, it's durability and performance, copper's long service life and recyclability. Copper is still today a superior building material and also one of most eco-friendly and green building materials, which is being utilized and adapted for an ever wider variety of contemporary and cutting edge building and architectural applications. Three of the twelve copper in architecture award winners are described and shown below.

Waipolu Gallery and Studio,Oahu,Hawaii with copper wall cladding and copper roofing pictured here
copper wall cladding and copper roofing shown with shades of copper patina pictured hereWaipolu Gallery and Studio, winner of North American Copper in Architecture award pictured here
Waipolu Gallery and Studio, Oahu, Hawaii
(photo credits Nic Lehoux, Vancouver, BC - Courtesy Copper.org)

The Waipolu Gallery above uses copper wall cladding and copper roofing which were chosen for this project as copper will perform well over a very long time and with very little maintenance in a very corrosive ocean side location. Copper's beauty and fluidity compliment the modern art contained within the structure. The copper provides a softer contrast to the other more linear materials used. Excellent workability or malleability of copper was advantageous allowing easy re-working or shaping on site. The building architects also like there will be changes in copper's patina or color over time, producing an ever evolving work of art. The studio with it's stainless steel, glass and concrete linear space is joined by a floating glass bridge to the copper clad gallery. The glass bridge rises above a limestone staircase which connects the building's three levels.

Mark Olsen Project,Holladay,Utah with copper roofing, copper gutters, downspouts, conductor heads and copper finials pictured here
copper gutters and downspouts with copper conductor heads, copper finials and copper diamond shaped roof tile shown with copper patina pictured hereMark Olsen Project, a residential winner of North American Copper in Architecture award pictured here
Mark Olsen Residential Project, Holladay, Utah
(photo credits David Daniels of David Photography - Courtesy Copper.org)

The Mark Olsen Project exhibits excellent old world craftsmanship, with a copper roof and other architectural copper features such as copper finials, copper gutters and ornamental downspouts with copper conductor heads, copper crown molding, fascia and soffit, copper chimney top shroud and extended copper window box. This stately home has exquisite detailing and exudes quiet elegance from it's naturally weathered copper features. 16,000 pounds worth of hand crafted architectural copper work are used for this home's architecture. The copper roof is comprised of diamond shaped interlocking copper shingles, copper ridge vents and flashing. Of note, no sealants were used, only traditional craftsmanship and installation techniques were employed along with some soldering work on the copper gutters providing very long term durability with little to no maintenance required.

closeup of the Cathedral of St. John the Baptist in Charleston, South Carolina copper arches, copper spire and copper finials pictured here
Cathedral of St. John the Baptist in Charleston, South Carolina side view with copper arches, copper spire, copper cross, copper finials and stone veneer tower pictured hereCathedral of St. John the Baptist in Charleston, South Carolina front view with it's stone veneer tower, copper arches, copper spire, gold leaf copper cross and copper finials pictured here

Cathedral of St. John the Baptist Charleston, SC
(photo credits
Steven of the Churches of Charleston Project
& Jeni Rone of Sea Star - Courtesy Copper.org)

One hundred fifty years in the making, the Cathedral of St. John the Baptist in Charleston, South Carolina has at long last been restored after being completely destroyed by fire in 1861. A soaring neo-gothic style copper spire, which had long been planned, was finally realized this past spring. The stunning beauty of the copper spire with it's gold leaf finished copper cross can be seen across the Charleston skyline and out to Sullivan Island. The cathedral's tower was finished with a stone veneer and at it's top there are four copper clad archways with copper torch finials. The copper spire with gold-leaf copper cross finial is perched on top at center of the copper arches. The 200 square feet of gold leaf which covers the cross will last at least 40 years without touch-up while the crowning copper art work comprised of arches, finials, spire and cross at the peak of the cathedral will last and stay beautiful for generations to come.

8/22/2010 12:30 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 15, 2010
Dress up ordinary gutters and downspouts with decorative gutter brackets and decorative downspout brackets. Stamped or hidden gutter hangers and standard downspout straps or bands will do the job and yet decorative gutter and downspout brackets will enhance your seamless rain gutter system giving it a more elegant, appealing and distinctive look. Your gutter system can become one of the more attractive architectural features of your home.

copper gutter with decorative seahorse gutter hangers pictured here
Copper Gutter with Decorative Seahorse Gutter Brackets

gutter brackets - decorative gutter hangers with acanthus design pictured heregutter brackets - decorative gutter hangers with rope design pictured here
Gutter Bracket Acanthus - - - - Gutter Bracket Rope Design

gutter brackets - decorative gutter hangers with seahorse design pictured heregutter brackets - decorative gutter hangers with scroll design pictured here
Gutter Bracket Seahorse - - - Gutter Bracket Scroll Design
copper gutter with acanthus style decorative gutter brackets - copper gutter hangers pictured
Copper Gutter with Acanthus Style Gutter Brackets

downspout bracket - downspout pipe strap with seashell design pictureddownspout bracket - downspout pipe strap with lion head design pictured
Downspout Bracket Seashell Design - Downspout Bracket Lion Head

downspout bracket - downspout pipe strap with pineapple design pictureddownspout bracket - downspout pipe strap with fleur de lis design pictured
Downspout Bracket Pineapple Design - Downspout Bracket Fleur de Lis

downspout bracket - downspout pipe strap with maple leaf design pictureddownspout bracket - downspout pipe strap with clover design pictured
Downspout Bracket Maple Leaf - Downspout Bracket Clover Design

The decorative gutter brackets, gutter hangers, downspout brackets and downspout pipe strap designs shown above are available in pure heavyweight cast copper and either mill finish (unfinished) or powder coated cast aluminum. The decorative downspout brackets shown above are available for 3" to 6" round downspouts or 3" x 4" square rectangular downspouts. Most of the  decorative gutter hangers shown above are designed for 6" to 7" half round gutters except for the scroll design which is available in sizes for 5" to 10" wide half round gutters. Rutland has pineapple and lion head leader head designs to coordinate with the pineapple and lion head downspout bracket designs. Further information is available from Rutland's Gutter Supplies page.
  downspout bracket decorative Florence scroll design downspout pipe strap front view pictured heredownspout bracket decorative downspout pipe strap Florence scroll design side view pictured here
Downspout Bracket - Florence Scroll Design Downspout Pipe Straps

gutter brackets - decorative gutter hangers combo design pictured heregutter brackets - decorative gutter hangers with traditional gutter bead design pictured here
Gutter Hanger Combo - Traditional Bead Stamped Hanger Design

copper downspout with pineapple leader head and downspout bracket design pictured
Pineapple Downspout Brackets and Leader Head
8/15/2010 8:32 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Sunday, August 08, 2010
Before downspouts were implemented, rain spouts used to throw water off a roof top with parapet walls or directly from rain gutters mounted around the edges of a roof line. Ancient rain spouts typically took the form of lions, eagles or mythical creatures. Then some grotesque creatures such as gargoyles, griffins, centaurs or chimeras became common centuries ago. Today downspouts are  typically used to drain rain water from flat roof openings or from gutters, away from building walls and foundations. You will still see rain spouts and gutter spouts implemented occasionally, as unique or distinctive architectural features of homes and buildings, especially those located in warmer climates. 

gargoyle rain spouts mounted on Notre Dame Cathedral in France pictured
gargoyle rain spout mounted on Notre Dame Cathedral in France close-up picture showing water channel
Rain Spout Gargoyles on Notre Dame Cathedral
(photos courtesy Wikipedia Media Commons - CC by SA)


Rain spouts which spew water from flat roof openings are also commonly referred to as roof scupper spouts. Roof scuppers are used to provide an outlet through parapet walls (low walls) on flat and built-up roofs to allow drainage of excess water. They can be used in conjunction with gutters and downspouts to divert the flow to the desired location. Installed scuppers may direct water into gutters or directly into a scupper box or leader conductor head connected to a downspout. When neither conductor heads nor gutters are used to catch the water, roof scupper spouts are installed which should extend past the exterior surface of the building to avoid wetting of the building's walls. A roof scupper can simply be a round or square opening in the low wall or parapet which typically encircles a flat roof. Plain pipe can be inserted into these roof openings or a more decorative piece such as a gargoyle rain spout - roof scupper spout may be used. Other types of roofs which have gutters installed along the horizontal edges of the roof, might have openings along the sides or at the ends or corners of the gutters, to which rain spouts also may be attached in lieu of downspouts. These rain spouts may be simple funnel outlets or be more decorative such as the popular fish rain spout - gutter spout or gargoyle rain spout shown below.
rain spout - fish gutter spout made from pure copper pictured here
Fish Gutter Spout - Rain Spout
gutter spout - copper fish rain spout copper pictured here mounted on copper gutterfish downspout extension copper elbow pictured here
Fish Gutter Rain Spout -  Matching Copper Fish Downspout Extension

rain spout - gargoyle gutter spout made from pure copper pictured here
Rain Spout - Copper Gargoyle - Gutter Spout
rain spout - copper gargoyle gutter spout made from pure copper - rear view pictured here

Rutland fabricates custom rain spouts such as the gargoyle and fish gutter rain spouts and fish downspout extension elbow above or the gargoyle rain spout - roof scupper below out of pure heavy weight copper. The gargoyle rain spout above is intended to mount at the ends or corners of a gutter system. The custom fish gutter spout above may be ordered for either k-style or half round copper gutters in 6 inch, 7 inch or 8 inch gutter sizes. The fish downspout extension elbow shown above may be adapted for use with 3 inch or 4 inch copper downspouts. The gargoyle roof scupper rain spout below is intended for mounting into a 4 3/16" roof scupper opening. Rutland creates a large array of unique architectural copper work and assorted metal fabrication. Rutland's custom copper craftsmen will take your decorative or architectural concepts and turn them into reality, according to your specifications from your sketches, drawings, descriptions or pictures. Additional pictures, CAD design drawings and specifications are available for Rutland's custom Rain Spouts - Gutter Spouts and roof scupper spout.
 gargoyle rain spout - copper gargoyle roof scupper water spout pictured here
Rain Spout - Gargoyle - Roof Scupper Spout
8/8/2010 6:00 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Saturday, July 17, 2010
Rutland has the capability to fabricate a custom copper downspout elbow - downspout extension gooseneck. These one piece gooseneck offset elbows or downspout extension elbows are less prone to leaks than three piece downspout elbow extensions and are also much more visually appealing especially in attractive round or square downspout styles. These custom downspout elbow extensions - gooseneck offset elbows with one piece design are further enhanced by seamless TIG welded construction, offering smooth unbroken surface or sight lines, best durability and strength. Gooseneck downspout elbow extensions are most often used with roof overhangs or to merge multiple gutters into one downspout or leader head.

copper downspout elbow gooseneck offset designs - round copper angled- square copper angled and square copper arched downspout elbow extension shown
Round Angled Downspout Elbow - Square Angled Gooseneck - Square Arched Elbow
custom downspout elbow - copper gooseneck with mild radius design shown
Copper Downspout Extension Elbow Radius Square Gooseneck Design

copper downspouts - copper gutters shown installed incorporating copper elbow downspout extension goosenecks
Copper Gutter - Downspout System with Round Downspout Gooseneck Elbows
Custom Downspout Elbow Gooseneck Design, available in aluminum, stainless steel or copper pictured here

Custom Downspout Elbow Gooseneck Design

Rutland custom manufactures custom gooseneck downspout elbow offsets and extensions to the requirements of the architect, builder, contractor or property owner. The shape, angle, arch, radius, length and height may all be customized and specified. These downspout elbows and extensions may be specified in round, square or rectangular downspout styles in a variety of materials and with any dimensional size. Rutland's one piece custom gutter downspout elbow gooseneck extensions look fantastic by themselves or coupled with one of Rutland's many stylish leader heads - downspout conductors. Rutland gooseneck downspout elbow extensions additional information including CAD design drawings - custom construction specifications may be found on their Downspout Extension Elbow Gooseneck webpage.

custom copper gutter system with sculpted copper downspout extension elbow gooseneck shown here

Copper Downspout with Sculpted Elbow Gooseneck Offset  

7/17/2010 1:00 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, March 16, 2010
Rutland Gutter Supply releases a new custom copper leader head design featuring a lion head copper casting on the front upper face, beveled sides, a scalloped diamond patterned bottom face and 3 rounded decorative bands. This new leader head, conductor head, hopper head was adapted from Rutland's LH-038 leader head and was designed for inside corner mounting. An alternative outside corner version, having the same look and features is also available for outside corner applications. Both designs can be used as rain collection or scupper boxes fed from flat roof scuppers and wall or gutter rain spouts. The custom leader head model is LH-038-IC. Rutland offers a total of 67 different aluminum or copper leader head model designs in Rutland's ever growing world's largest collection of decorative leader heads for rain gutter systems and downspout enhancement. These finely crafted TIG welded, polished seam, pure copper conductor heads are featured in high quality copper gutter systems, enhancing and distinguishing many fine homes and elegant buildings around the world as well as being eco-friendly for green building applications utilizing copper.
copper leader head lion head conductor head new model featured by Rutland Gutter Supply
Copper Leader Heads

conductor head copper lionhead design on hopper head, scupper box for inside or outside corner use pictured herecopper leader head flat wall mount model with lion head design shown
Shows adapted custom inside corner design variation of leader head

Rutland's custom leader heads as well as Rutland's other architectural copper work such as cupolas, chimney caps, dormer vents, kitchen range hoods, island hoods and backsplash, may incorporate optional decorative copper castings on one or more of their faces to further and enhance their ornamental appearance.



Examples of Decorative Copper Casting Designs - Ornamental Copper

CAD design drawing of Leader Head LH-038-IC below:
3/16/2010 3:28 PM Eastern Standard Time  #    Disclaimer  |   |  Trackback
# Thursday, August 06, 2009
Galvanic Corrosion is an electrochemical process which occurs when dissimilar metals are in contact with each other in the presence of an electrolyte, most commonly being moisture and oxygen. For example rain water and salt water make especially good electrolytes. An electrolyte could be any non-metal matter that will conduct an electric current and are predominantly liquids or moisture. Every metal has been rated for nobility and then placed on galvanic scales according to nobility. Basically nobility is a measurement of the resistance to corrosion, especially of one metal contacting another metal. Metals that are the least noble means they are very anodic, electropositive or high potential and will corrode most easily. Whereas metals that are the most noble, means they are highly cathodic, electronegative or low potential and will be the most resistant to corrosion. The most corrosive effects will occur between metals from the opposite ends of the galvanic scale or ranking of nobility. This difference in electrical potential between two or more metals causes galvanic corrosion. Dissimilar metals in contact with each other in the presence of an electrolyte causes current to flow through their points of contact at the expense of the metal with the higher potential or less nobility. The much less noble metal is gradually consumed in the Electro-chemical reaction and will deteriorate or wear away as the metal ions migrate away from the very anodic metal to the more noble cathodic one. The more noble metal's corrosion resistance actually increases from this transfer of ions to it from the less noble metal, while the other metal is gradually getting consumed. Below is an abbreviated galvanic scale showing ranking of the most common construction metals from the least noble up to the most noble in a normal construction setting where both moisture and oxygen are present.

Galvanic Scale (Nobility of Common Metals)*
Least Noble
Aluminum
Zinc
Galvanized Steel
Iron
Stainless Steel – Active
Tin
Lead
Brass, Bronze
Copper
Stainless Steel – Passive
Titanium
Most Noble

Electropotential of Various Metals
High
Aluminum     +1.30
Zinc            +0.76
Chromium     +0.60
Iron            +0.44
Nickel          +0.22
Tin              +0.13
Lead            +0.12
Copper         -0.34
Silver           -0.80
Platinum       -0.86
Gold            -1.10
Low

Since dissimilar metals in contact with each other in the presence of oxygen and moisture will result in the less noble metal being corroded or eaten away the more noble one, contact between dissimilar metals should be avoided. For example, copper as one of the most noble of metals should be kept separated from less noble metal such as aluminum and galvanized steel. If contact between dissimilar metals cannot be avoided, their surfaces should be insulated as much as possible at the least with a non-metallic, non-conductive coating, such as bituminous or zinc chromate primers or paint. Separating the dissimilar metals with tape, gaskets, waterproof membrane, sealants or other non-conductive material that does not absorb and hold moisture can be used effectively. Care must also be taken to avoid the liquid wash run off or discharge from the drains from noble metals to less noble ones. For example rain water run off from a copper roof going into aluminum gutters and downspouts will result in traces of copper salts in the run off wash accelerating corrosion of the aluminum. Additionally, the use of galvanized nails, screws, flashing or drip edge on copper roofing or copper gutters should likewise be avoided as such less noble fasteners and metals will corrode rapidly. While rain water is a good electrolyte so too is high humidity or moisture laden air especially when it contains a high concentration of corrosive acids as is typically found in larger cities or near industry. In industrial or heavily populated areas, harmful electrolytes are formed by the absorption of gases by rain and fog to form acids and salts, while in coastal areas a saline electrolyte is formed by the combination of salt with the moisture laden air.
 
As copper has one of the highest galvanic numbers or nobility of construction metals, copper will not be harmed by contact with any of the common metals. However, copper will promote corrosion of other less noble metals if placed in direct contact with them. Copper can be used most appropriately with lead, tin, lead-tin solder or stainless steel under almost any circumstance. The primary metals of concern in terms of galvanic corrosion contact with copper are aluminum and zinc. Large differences in the thermal expansion rate between copper and these metals may cause additional problems. Also avoid using copper and some brass fasteners with aluminum, zinc and most ferrous metal. Paints or coatings that are used for isolation must be compatible with both of the dissimilar metals. The bituminous or zinc chromate primers and paints can be used between copper and aluminum surfaces. These same coatings or a red lead primer can also be effective in separating copper from iron and the other ferrous metals such as galvanized steel or mild steels.

Another type of corrosion called erosion corrosion is caused by the flow of acidic water concentrated into a very small area. While especially true for the least noble and most corrosive of metals, but capable of affecting all metals, acidic water allowed to concentrate on a small area, for example rain water from a large area like a roof diverted towards a flashing, valley or gutter can cause erosion corrosion. Also acidic water or liquids pooling on metal surfaces or trapped without air circulation between roofing or sheathing can quickly corrode the metal. Solution is to eliminate such pooling, maintain air circulation underneath metal roofs or between inert roofing material and drip edge, valleys and flashing. Another solution is to use replaceable reinforcing insulative strips between the inert materials and metal. Raw zinc and aluminum especially are susceptible to prolonged contact with acidic moisture, as for example the underside of a zinc roof. But care should be taken even with copper and stainless steel. Copper and zinc possess a superior property in that both will gradually develop a long term protective patina that helps guard against such corrosive effects for a very long period of time providing initial safeguards are exercised such as drying out provisions or temporary coatings.


Example of the protective patina that formed on these copper dome roofs

*Note: Galvanic chart rankings involving sea water immersion and low oxygen conditions will vary somewhat - the more typical nobility given here is for land based construction.

8/6/2009 1:35 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, July 22, 2009
Rain gutters sometimes do not get as much thought behind their selection as other architectural features of a home or commercial building. Customary gutters often employed on buildings might even be rather drab and sometimes an afterthought. Rather than accentuate and enhance the building's architecture some gutter choices if not just dull may actually detract from the appearance of the home or building and be very unappealing. Yet barring wide overhangs and a steeply graded slope away from the building, gutters are essential for draining rainwater runoff from a roof away from the building protecting overhangs, eaves, walls or siding, windows, doors and assist keeping the foundation, crawl space or basement of the structure dry, thereby guarding against mold, rot and staining. Gutters also help prevent erosion of the top soil and landscaping around a building and shield people, walkways and entrances from sheets of falling water. Yes, becoming aware of all the available choices and features of guttering makes you a better wiser consumer. It also gives you an opportunity to choose a rain gutter system that doesn't just blend nicely into your building's architecture but actually enhances and upgrades the features, appearance and curb appeal of your real estate investment. Possibly you may start seeing guttering in a whole new light, and in planning and choosing your new gutters wisely, you are certain to be rewarded time after time again.

Rain gutters run the gamut from your run of the mill, same old - same old, aluminum K-style ogee gutters with rectangular corrugated downspouts, which are staples in some neighborhoods on those cookie-cutter homes, to the high end gutters purposefully designed to enhance a building's architectural features such as your integrated guttering or wood box gutter and those premium, elegant half round copper gutters and zinc gutters. There are still more gutter material choices including plastic or vinyl gutters, galvanized steel, galvalume and stainless steel gutters. As you might expect there is a wide range of pricing from your low end cheap vinyl gutter on up to that pricey redwood and stainless steel guttering. Cost is definitely going to be a big factor in many people's decision making on gutter choice. Assessment of your true cost extends beyond simply viewing a gutter system's initial purchase price and also includes analyzing the longevity of the guttering, plus any maintenance time and cost involved during the lifespan of the gutters such as: repairs, re-caulking, re-painting and partial or total replacement of a deteriorated gutter system. Another often overlooked cost is how the guttering choice will affect your real estate value. A poor guttering choice will detract from the building appearance and value, a typically common or acceptably sensible choice will hopefully maintain and uphold the property value and a visionary or astute choice will increase the real estate attractiveness, curb appeal and property value. A final consideration is the growing number of concerned people out there who also appreciate making the most environmentally green and eco-friendly choice.

Gutter Materials and Cost
Vinyl Gutters - Frequently a choice for your do it yourself price conscious people, these plastic or vinyl gutters oftentimes in plain white and sometimes in assorted colors are rust free, easy to trim or cut to size and are relatively cheap initially. Though 10 foot gutter sections may only run $3 to $5 at discount home outlets, with all the connectors, hangers, brackets and downspouts figured in they will cost you more like $3 to $5 per foot installed. Vinyl gutters can get brittle with age and exposure to the elements and may not have the strength to stand up to large amount of snow, ice, gale force winds and weight from a ladder or person climbing on to a roof. Vinyl also expands and contracts more than metal and can be problematic. Mostly they frequently look cheap, detract from your property's appearance and have a relatively short lifespan to boot. PVC or poly vinyl chloride gutters are not a very green or eco-friendly choice because of their short life and environmental health concerns. The Center for Health, Environment and Justice (CHEJ) termed PVC plastic as one of the most hazardous consumer products ever created, dangerous to human health and the environment throughout it's life cycle. When it is produced or burned PVC releases dioxins, potent synthetic chemicals that cause cancer and harm the environment.

Galvanized Steel Gutters - Steel coated with zinc to inhibit rust, was a common choice, especially before aluminum gutters appeared on the scene, as galvanized gutters are fairly strong and can stand up to ladders, fallen branches and weight unlike cheaper vinyl gutters. Galvanized gutters are also stronger and less susceptible to dents and damage than aluminum. Galvanized steel gutter pricing may run only $4 to $9 per foot installed and are seemingly a economical and practical choice. Yet even thick galvanized gutters will eventually rust through despite most of them being painted. Paint grip steel guttering is still galvanized steel that has been given a phosphate bath adding some to the corrosion protection but primarily providing a surface with better adhesion for paint. There are usually many color choices provided and different qualities of paint available. Galvanized gutters have to be maintained, inspected for cuts, metal exposure deterioration and re-painted during their practical life ranging from 7 to 20 years, depending on how corrosive their locale is and how well they are maintained.

Aluminum Gutters -  The most popular choice in gutters since they appeared on the market, aluminum gutters are rust free avoiding that concern with steel, iron and galvanized gutters. Aluminum is also lightweight making it easier and cheaper to work with. Aluminum gutters typically range in price from $5 to $9 per foot installed. Exposed to the elements however, aluminum will oxidize and wear quickly so aluminum is given protective coatings and paint. Just as with galvanized gutters, aluminum gutters need to be maintained and inspected regularly. Paint coatings have improved so during aluminum gutters typical useful lifespan of 25-30 years most paint coatings usually hold up barring scratches or damage to the paint. Aluminum gutters and downspouts are not as strong as steel gutters, especially the thinner offerings and can dent easily from traffic, branches, ladders, etc. Aluminum has a high rate of thermal expansion and contraction which can sometimes present problems especially in corners and seams. Gutter sections and terminations are typically caulked and as such the caulking will also have to be inspected and re-caulked. As with galvanized steel, there are usually many standard color choices available or custom paint matching can also be done at a higher cost. To have a different look than the same old common K-style aluminum guttering with rectangular corrugated downspouts, you can also obtain aluminum gutters in a more elegant half-round gutter shape and with smooth surface versus corrugated square or round downspouts. Hidden gutter hangers can be used or better yet decorative gutter and downspout brackets and a decorative leader head will improve appearance greatly, distinguish and enhance your home. Using thicker and so called primary aluminum material will add some to the strength, better able to withstand wear and abuse but still not up to the level of copper and steel.

Galvalume Gutters - In response to some of the limitations and disadvantages of galvanized steel gutters and aluminum gutters, galvalume gutters appeared on the scene. Galvalume is steel coated with a mixture of 55/45 per cent aluminum/zinc, resulting in a metal about as strong as galvanized steel but the with long-term rust and corrosion resistance more like aluminum or 2-4 times longer than plain galvanized steel. Galvalume can also be used as is without any paint and has a bright gray metallic appearance for about a decade gradually turning a dull weathered gray for the last 2-3 decades of it's typical lifespan. Processed galvalume can also be painted different colors just like aluminum gutters and while galvalume gutters cost a little more than either aluminum or galvanized steel gutters, galvalume not only will last longer, but is much stronger than aluminum and doesn't have the temperature expansion rate issues as does aluminum. Unfinished galvalume additionally enjoys the more green and eco-friendly avoidance of any kind of painting or coating.

Zinc Gutters - Zinc gutters have been popular in Europe for decades but have been slow to take hold in the U.S.  Zinc guttering is usually made from an alloy of 99.5 percent zinc with small amounts of copper and titanium added. Similar to copper, zinc is usually utilized in it's raw unpainted state and will develop a protective patina that protects the zinc gutter from weathering and corrosion. Weathered zinc has an attractive matte gray look somewhat similar to pewter that eventaully turns a bluish gray and is increasingly being incorporated into architectural designs that promote that look. Zinc gutters when the natural patina forms properly can have a very long lifespan typically somewhere between 40 and 80 years depending on environment. Zinc gutters may run $15 to $20 per foot installed, which is much more than aluminum gutters initially, but zinc gutters have over twice the lifespan, require no paint and very little to no maintenance. Zinc gutters being a premium gutter usually have more care taken in the installation, including typically riveting and soldering the seams and corners, providing more reliability and often less leaks and water damage. Unpainted zinc gutters also do not have VOC's released into the environment from any coating or painting process which some gutters require, so with that and their long lifespan, zinc guttering is considered very eco-friendly and green. Zinc gutters main issues deal with thermal expansion, restrictive gutter forming and installation, including sensitive soldering and cold temperature (below 45 degree) working restrictions. With accommodations and extra care taken, zinc gutters are not only a viable option but are one of the better ones.

Stainless Steel Gutters- Stainless steel is a steel alloy containing chromium which gives stainless steel it's rust proof and shiny properties and is familiar to everyone as it is widely used in kitchens and for eating flatware. Stainless steel is one of the strongest guttering materials as are all the steel based types and is also one of the most durable and longest lasting with a lifespan typically between 50 to 70 years. Stainless steel gutter systems work great where the gutters and downspouts are subject to commercial, abusive and high traffic conditions. If you are not enamored of the shiny, metallic look of stainless steel or the maintenance, cleaning and polishing to keep that look, there is a copper plated stainless steel called CopperPlus having copper's changing earth tone colors and tin plated stainless steel products such as Ugitop which replace regular stainless steel's shiny look with a matte gray surface. Similar to zinc and copper, the durability, weathering ability, long life and elimination of painting and coatings make stainless steel very eco-friendly and a good value where stainless steel's extra strength is needed even with it's high initial cost of about $18-22 per foot installed. Like zinc and copper, in the long run it can be less costly than short-lived products.
 
Copper Gutters - Copper gutters have long been considered the ultimate in guttering and for good reason. Copper gutters have always been the most elegant and aesthetically pleasing and also the most durable and longest lasting of all gutter types. It is not uncommon for copper gutters to have a lifespan of 60 to 90 years, up to triple that for aluminum. Copper guttering like zinc gutters are mostly utilized in their natural, unfinished state as copper develops it's own distinctive, protective patina through the years. Copper performs great in industrial cities, coastal and marine environments. Copper's protective patina gives it the ability to ward off corrosion and it's long wearing character. Copper patina varies by climate but generally copper starts out a bright salmon copper and gradually turns brown, then shades of reddish brown, grayish brown, greenish brown then finally a variegated light pastel green after 25 some years. The rich changing earth tone color palette is one of the prized features of copper. Like zinc gutters, copper guttering is riveted and soldered, so there are rarely any issues with leaks or repairs. Copper gutters will definitely upgrade and enhance any home or commercial building and add true curb appeal and value. While copper gutters can cost $15 to $24 per foot installed new, with copper gutter's super long life, little to no required maintenance, no painting, no leaks and 100% recyclability while retaining up to 95 per cent of raw copper's value, a great case can be made for choosing copper gutters. Environmentally speaking, copper is considered one of the greenest and most eco-friendly materials available and copper's total environment cost is lower than initially cheaper materials. Total environmental cost includes the costs of raw processing, manufacturing, installation, maintenance, re-cycling and multiple replacement costs, so durability and longevity do factor in greatly. For people that want to enjoy the durability, longevity, value and environment friendly nature of copper but would prefer gray earth tones, lead coated copper is available with the same same attributes as copper other than color. For those that would prefer something other than a lead coated copper there is now also a zinc-tin coated copper option available called Freedom Gray, which retains all of copper's advantages, while providing architects, designers with a gray earth tone to work with. Lead coated copper or Freedom Gray offer advantages over zinc gutters in being easier and more versatile to form, less restictive and easier to install, while being more reliable and durable in any weather situation and longer lasting. Copper gutters may typically be seen with decorative gutter hangers, smooth seamless round copper downspouts and decorative downspout brackets and oftentimes a decorative, distinctive conductor head or leader collector box. So configured copper gutters will enhance a home to where they are seen analogous to valuable jewelry and accent pieces and always at home with the finest architecture.

Integral or Wood Gutters - Gutters integrated or built into a homes eaves were more popular decades ago as are hanging wood gutters. Both integral and wood gutters have always had problematic issues such as waterproofing, weathering, leaks, rotting, maintenance, painting or staining, durability and water damage. Oftentimes, the inside of a wood gutter and downspout was lined with a metal such as copper to protect the wood, like a gutter in a gutter. Wood gutters are really not installed so much anymore outside of restorations and wood gutters pricing can easily run from $15 to $24 per foot or more depending on type of wood, lining and workmanship involved. With integral and wood gutters, frequent inspection and maintenance are definitely recommended to help prevent leaks from causing possible water damage to roof, fascia and walls.

Although stainless steel, zinc and copper gutter installed prices appear significantly higher than for galvanized steel and aluminum gutters, this is not because raw material cost for these premium metals is so much higher. The higher installed cost for these premium gutters is primarily due to the cost of additional labor and better materials used in what is a more involved and better installation. Gutter seams and joints are most always riveted and soldered in the best installations rather than merely caulked and overlapped. This much more labor intensive operation provides stronger and more leak free joints over the lifespan of the gutter. Better work and tolerances in corners, miters and seams increases cost but results in a more trouble-free and better looking installation. This is the norm and expected by customers of premium gutters. If aluminum and galvanized steel gutters were installed in a similar fashion as zinc and copper gutters, there would be a much smaller price difference. Thicker gauge aluminum gutters with a higher quality paint job such as Kynar is significantly higher quality and also higher cost than typical thin aluminum gutters with plain baked on paint finish that are much more typical. Thicker metal and better paint result in a better gutter that withstands more abuse and lasts longer. Using better materials and more meticulous aluminum gutter installations, though at much higher cost, would lessen such commonly seen occurrences as drooping gutters, buckled gutters, badly faded gutters, misshapen or bent gutters, leaking gutters, peeling or flaked off paint. True for most any product or service, you certainly get what you pay for and the same applies to rain gutters.

Rutland Gutter Supply has the largest selection of all different types and sizes of commercial and residential gutters and downspouts in the U.S.A.  Rutland fabricates rain gutters and downspouts out of any gutter material and also produces custom styles and sizes of rain gutters upon request. Rutland Gutter Supply stocks all the essential gutter supplies, gutter parts and downspout accessories needed for a complete eavestrough rain gutter system installation of the highest quality including decorative gutter hangers, downspout brackets - downpipe straps and custom conductor leader head all provided factory direct.

7/22/2009 7:36 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Friday, July 10, 2009
Rain chain or "kusari doi" in Japanese, have been used for centuries on Japanese homes, temples, public and commercial buildings as a functional yet lovely alternative to our traditional rain gutter downspouts. Rain chains have also been incorporated for their decorative beauty into many tranquil Japanese rain chain gardens. Today rain chain have become more well known outside Japan and increasingly prevalent around the rest of the world. Rain chain used in rain water drainage are typically hung from a roof's rain gutters or roof scupper box (leader head), taking the place of downspouts or gutter downpipe. Rain chain like the name implies can be as simple as chain links or a variation of chain loop styles. Rain chain can also be a visually pleasing string of cups or funnels, most often shaped like flowers or bells and hollow with open bottoms. Pictured below in order of left to right, top to bottom, are the simple link rain chain, single loop rain chain, rotated double link rain chain (or double loop), Japanese rain chain bells, Tulip rain chain, Bluebell flower rain chain, Lily rain chain and a rustic Scalloped rain chain. All the rain chains pictured here are fashioned from heavy weight pure copper. Copper Rain Chain is the preferred choice for it's timeless elegance, aesthetics, weathering ability, durability and natural beauty of copper's ever changing patina throughout the years.
link rain chainrain chain loopsdouble link rain chainjapanese rain chain
Rain Chain Links, Chain Loops, Double Link and Japanese Bell Rain Chain
tulip rain chainflower rain chain blue belllily rain chainrustic rain chain
Tulip Rain Chain, Bluebell Flower Rain Chain, Lily Rain Chain and Scalloped
rain chain basin copper catch
Copper Rain Chain Basin

Rain chains can drain directly on to the ground beneath them, or on a small patch or pit of landscaped gravel or pebbles to which the rain chain is anchored with a weight. Often times the rain water from rain chains is directed into a decorative rain chain basin underneath the rain chain. A rain chain basin or catch basin can be any suitable container. Ceramic, terra cotta, stoneware pots or copper basin - copper bowls are frequently used. A weight at the end of the rain chain or a hook in the basin are used to keep the rain chain centered above the catch basin. Some people use rain water for gardening or other uses such as washing their hair.

 
rain chain water flow
Rain Water Flow Through Rain Chains

A rain chain is a visual and aural delight and the look and sound of the swirling, falling water can be mesmerizing and relaxing to watch during a rain shower. The lovely sounds they make with water splashing and cascading through them will vary with the type of rain chain but generally encompass a soft bell-like tinkle or splash with light raindrops to a soothing, small roar of sound like river rapids in a heavy downpour.  

rain chain how to installation
Rain Chain How To Installation Diagram 
Click above to view preferred rain chain mounting

rain chain funnel
 Rain Chain Funnel Outlet Reducers
"Used to reduce size of opening in gutters to match rain chain"


Copper Gutter With Rain Chain Funnel Taps Installed
"Demonstration picture shows assortment of rain chain"

It is important to have the right amount of rain chain funnel installed on a length of gutter so an individual rain chain is not overloaded by heavy rain water flow, especially when using smaller width rain chain or links. How many rain chain funnel you use depends on several factors including: how long your gutter section is; diameter of your gutter outlets and rain chains; how heavy your normal flow of rain water is.

leader head and scupper box
Roof Scupper Box  Rain Gutter Leader Head

Water from a rain gutter outlet or from a roof scupper can empty directly into a leader head or rain collector scupper box and you can then attach a rain chain directly to the leader head or scupper box outlet. Outlet size on leader head and rain collector scupper box can be custom sized typically from 4 inches down to 2 inches to match the desired diameter for use with your rain chain. You can install a bolt across the bottom of the leader box outlet about an inch from the bottom opening and then attach the rain chain directly to this bolt. If your are not using leader heads, then mount rain chain using hidden gutter hangers and U-bolts.

7/10/2009 10:31 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, June 18, 2009
Rutland Gutter Supply has now added nine additional leader heads to their large growing selection of leader head. Rutland has 64 decorative leaderheads in stock to upgrade the finest aluminum and copper gutter systems and enhance the architectural features of your home or commercial building. Leader heads are also sometimes referred to as conductor head, rainhead, hopper head, scupper box or as a rain collector box. Leader head are installed inline on the downspouts or downpipes of guttering or eavestroughs - see second picture below for example. Leader heads collect and disperse the water from rain gutters through one or more downspouts. Functionally, leader head assist in draining large volumes of water and aesthetically they truly dress up a home's exterior. Leader head installed with attractive guttering and downspouts and often in conjunction with decorative gutter hangers and decorative downspout brackets too have been described as jewelry for the home or "bling".  See the first picture below of a home with lovely half round copper gutters, decorative gutter hangers, round copper downspout pipe and decorative downspout brackets. The second picture below shows a similarly outfitted round copper gutter system but with a copper leader head also installed on the copper downspout, enhancing the beauty of the home's architectural copper work even still more. The best quality leader heads use thicker metals and have TIG welded, polished invisible seams for the longest lasting beauty.

Copper Gutter System Installed with decorative gutter and downspout brackets
Copper Gutters - Copper Downspouts - Decorative Brackets

copper gutters with copper leader head and copper downspout installed
Copper Gutter System with Copper Leader Head Installed

Rutland also is involved frequently with restoration work of historic buildings and will re-create original leader head with new copper leader head preserving the original design. See picture below showing a very old original leader head design taken from a building with the new restored leader head replacement right along side of it. Rutland can also craft custom leader heads for you from your own design and specifications, fabricated with your metal of choice. You may view fifty-five leader head - conductor head designs on the web page at Rutland Leader Heads and additionally you may also view Rutland's nine new leader head designs below.

leader head restoration showing old and new leader heads
Old Historic Leaderhead - New Restored Leader Head

leader head designs by Rutland Gutter Supply
new leader heads available
New Rutland Leader Head Additions


Leader Head shown with Copper Gutter System and Copper Roof

There is also a YouTube Video featuring Leader Head LH057 available on Rutland's earlier blog Copper Leader Head Restoration Project

6/18/2009 10:47 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, June 17, 2009
To many people these words or phrases, Gutter, Gutters, Guttering, Rain Gutters, Seamless Gutters, Eavestrough, Roof Gutter and Gutter System all mean pretty much the same thing. The first thing many people think of when they hear one of these terms and specifically the word "gutters" are the narrow ducts or channels running along the eaves or bottom edges of a roof, which collect rain water and direct or divert it into a drain or downspout to be drained away from their home or some other building. This connotation or meaning is also what predominates the search results for most of these terms. Upon a closer look, we see the word gutter while often used to refer to the rain gutter running along a roof edge, it can also be a street gutter, which is slight depression which runs along the edge of a city street or curb, carrying rain and street water over to a drain or sewer. Gutter can also be the trough, channel or groove on the edges of bowling alley lanes that collect all those gutter balls. Table shuffleboards have similar gutters on their sides to collect pucks. In word publishing, printing and design, a gutter is the blank or empty space between facing pages or where pages come together and sometimes the space between columns and rows on a page or screen. Gutter can also be the ditch that runs along the side of a road. In stamp collecting it is the empty space between rows of stamps. Gutters in barns dug in the ground behind the animals collect and carry away excrement. The word gutter also frequently used with the phrase "in the gutter" might reference something that is morally questionable or distasteful. The word gutter derives or comes from the Anglo-Norman "gotere", Old French "gotiere", newer French "gouttiere" and the original Latin "gutta" or plural "guttae".

What is interesting is that search engines like Google, Yahoo, MSN (Bing), AOL, Ask, Dogpile, Excite, etc. give a different order of search results when you enter each one of these search terms separately. It does not seem that search engines know that gutters, guttering, rain gutters, eaves troughs and gutter systems are the same thing as are rain troughs, rain collectors and rain channels. Websites and web-pages emphasizing or optimizing for one of these keywords are usually then not optimized for the others and so you get significantly different search result placement across the various search engines for each of these words or phrases. Many people already view search engines as frustrating and annoying to use due to their increasing emphasis on returning mostly paid advertisements in top positions in their search results rather than prioritize and list results genuinely based on merit, usefulness and content. Individuals and companies can pay to get listed highly in the search results whether or not they are worthy or deserving to be highly considered or whether they offer commensurate relevance to the researcher or not.

Paid listings tainting search results is nothing new but it has been getting worse each year to where some search engines and directories have become predominantly commercialized and no longer all inclusive. Then to compound the problem with search result accuracy and validity are search engine optimizing games played by website marketing people who optimize or manipulate their website names and web-pages primarily to get listed highly in search engine results for a particular keyword or search term. For example emphasizing the terms "rain gutter", "guttering" or "gutter systems" versus just "gutters" which is the most often used term to describe essentially the same thing, might give them an edge in search result placement over websites/web-pages that emphasize "gutters" or just "gutter". Search engine users get mixed results from their searches depending on what term they enter even if they mean the same thing. For example, companies offering guttering are providing the same exact thing as companies offering gutters and still other companies offering gutter systems or rain gutters or even new gutters (hey aren't most gutters sold new?). Yet enter each of these terms or phrases separately into search engines and you may get drastically different sets of results as well as the order of placement.

Just something to think about the next time you are searching for something and you want the most genuine, worthwhile, unbiased and untainted results. One strategy you can try is to search for whatever you are looking for using different synonyms, syntax or phrase variations. Try out different search terms, ignore the paid listings and repeat your search across multiple search engines, which will deliver better results and give a bigger more accurate picture. Meanwhile we hope for better, smarter search engines that can recognize essentially the same terms, synonyms or meanings and give back more consistent beneficial results. Of course we can always wish for an intelligent, free, unbiased search engine to miraculously appear, one that can not be bought, manipulated, fixed, greased, swayed or else biased in any way yet will always return fair, just, even-handed, reliable and completely accurate results. That may seem a tall order and unrealistic but it is not too much to ask for and the world does deserve that and all would benefit.

6/17/2009 7:37 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Tuesday, June 02, 2009
Gutter gardens are receiving much buzz over the internet and are a good approach to generating fresh produce or a colorful display of flowers around your home. A gutter garden is especially ideal when space is at a premium or if you wish to have a tidy and more ergonomic gardening setup. Nothing is better tasting and more satisfying than freshly picked produce for that awesome salad, fresh salsa and a plethora of other healthy vegetable dishes. Gutter gardens are essentially akin to planters that hang from your house at a convenient height and are typically fashioned using some form of home guttering to serve as your planter. This article discusses and compares several types of commercially available gutters that are good options for use in a gutter garden. Then we will explain exactly which components you will need and how to assemble your very own gutter garden. I do not know who first came up with the idea for a gutter garden, probably someone a long time ago and it was never publicized. Now with power of the Internet word gets around. I did find an article from Martha Stewart Living dating March 2006 that called them "Garden Pots" and they used copper gutters stacked in several tiers to form their gutter garden. They were growing hanging ivy in them to form a living screen off of a porch, but could just as easily be growing flowers or produce in them. Hanging your gutter garden as they did with chains is another option to mounting on a wall, just make sure your chains, anchors and supports are all robust and secure.
 

From Martha Stewart Living - March 2006
"Surprising Garden Pots: Copper Gutters"

Re-using old guttering or buying cheap aluminum or plastic guttering are tempting options but may perhaps not be the best option. It is recommended you stay away from any kind of painted, rusted guttering or lead coated guttering for obvious health reasons if you are growing produce. Many plastics have unhealthy emissions and plastic gutters can also break down from the weight, UV sunlight and trowel work. It is best to use a gutter made from a pure metal that does not have any chemicals or paint applied, does not corrode or rust over time, is durable, long lasting, naturally weathers well, is aesthetically pleasing and is a genuinely attractive feature of your home. Steel and aluminum are relatively low priced but most varieties require some type of coating to resist rust and corrosion and coatings oxidize, scratch, are not durable, long lasting and mostly unhealthy too for a gutter garden. Galvalume is a zinc-aluminum coated steel that is a better candidate than either steel or aluminum alone, combining the corrosion and rust resistance of zinc and aluminum with the strength of steel but with an industrial looking gray metallic appearance and you would probably be tempted to paint this material. Three even better choices for your gutter garden are zinc, stainless steel and copper. Everyone is familiar with the appearance and attributes of stainless steel and it is a viable option. Stainless steel does not rust providing it's surface is not damaged and it is generally considered a healthy, sanitary material. Stainless steel's shiny appearance may be attractive or it may not blend in or complement your home's exterior. Pure zinc is a viable, healthy option that is durable, weathers well and zinc develops an attractive protective, grey patina that is somewhat pewter like though zinc is priced higher than galvalume and stainless steel. Then we have pure copper which may be the best choice for a multitude of reasons: copper has proven itself for centuries to be the most durable and longest lasting metal; copper weathers extremely well, forming a protective attractive patina; requires little to no maintenance; copper is attractive, aesthetically pleasing, elegant and complements most home decor well; copper is EPA approved antimicrobial, germicidal, antibacterial and fungicidal; copper is a key nutrient for plant life; copper is considered eco-friendly and is a green building material. These are all attractive and most desirable traits for use in your gutter garden. Copper although being our highest rated choice also has the highest initial cost of all the metals and metal alloys mentioned above. Copper's many and unique advantages, help justify it's premium cost, especially considering the relatively short lengths required for most gutter gardens, which put copper gutters' premium price within reach and affordability.

copper gutter system installed with copper downspouts
Copper Gutter System Installed

Once you have decided on the material for your gutter, you will then likely choose between three common styles of gutter: K-style gutter, half-round gutter and box gutter. A box gutter will give you the most volume with which to garden with, and as it's name suggests, it has a rectangular box appearance or if you like a plain box planter. K-style gutters are probably the most common residential gutters used in the U.S. and are somewhat boxy as well, though with a angled stepped front for a little more pizzazz. Half round gutters do look just like they sound, like half of a round cylinder or pipe and half-round gutters also have the most elegant appearance of all the various gutter types. There are also quarter round gutters which also are very attractive with their curved front. Quarter round and K-style gutters are generally available from 5 inches to 8 inches wide, half round gutters usually from 5 inches to 10 inches wide and box gutters are usually manufactured to size. Custom widths are also available through Rutland Gutter Supply.  Compare the different appearances of K-style, box gutters, half-round, quarter round and embossed gutters, all pictured below.

K-style gutters - Ogee Gutter
K-Style Gutters

box guttersbeveled box gutter
Box Gutter & Beveled Box Gutter

half round copper gutters
Half Round Gutters

quarter round copper guttercustom 1/4 round copper gutter
Quarter Round Gutter & Custom 1/4 Round Gutter

Embossed K-style copper gutter
Embossed K-Style Gutter & Half Round Embossed Gutter

In addition to choosing the material and style of gutter for your gutter garden, you will also choose the type of gutter hangers you will use to hang your gutter garden and the end caps used to cap off and finish the two ends of your gutter garden. There are several styles or types of gutter hangers available. So-called hidden gutter hangers are very commonly used and are called hidden because they are mostly not seen from the ground in a roof gutter system. Hidden hangers may not be the best choice for your gutter garden since they are positioned across the top of your gutter, they may obstruct or at least inconvenience your gardening work. A fascia mounting, squared-off gutter hanger with a front lip as pictured below may be better for box and K-style gutters while one of the decorative gutter hangers pictured below would prove ideal for the rounded gutters. A gutter spring clip holds the gutter in place when resting on a decorative gutter hanger and works well should you wish to remove the gutter easily for any kind of maintenance in another spot. You would use a gutter hanger every few feet to hold up the weight of your gutter garden, generally every three feet at least or every 2 feet if you also happen to live in the snow belt. You will also need to use so-called gutter hanger wedges, if your home's walls have an angled slope, to keep the gutter garden aligned perpendicular. Gutter hanger wedges are available in several sizes to address a variety of slopes in your home's siding or fascia. Installers typically use nails or screws to fasten gutter hangers and gutters to your home's wall or fascia. I would recommend a screw's added holding power recognizing a gutter garden's weight. Your choice of gutter end caps include flat end caps for all the various styles of gutters or also available for the half round guttering are radius end caps, which give your gutter garden ends an attractive and graceful rounded appearance. The gutter end caps are attached by both riveting and soldering them to the gutter. If choosing copper guttering for your gutter garden, it is recommended you use all copper materials for the guttering, gutter end caps, copper rivets, gutter hangers, hanger wedges and bronze or stainless steel screws. This is to maintain a uniform matching appearance and avoid corrosive effect of dissimilar metals. Below are pictures of various types of gutter hangers, gutter end caps, gutter spring clips and gutter hanger wedges.

k-style gutter end caphalf round gutter end cap
K-Style Gutter Flat End Cap & 1/2 Round Gutter Flat End Cap

copper radius end cap
Gutter Radius End Cap

hidden copper gutter hangerhidden gutter hanger
K-Style & Half-round Hidden Gutter Hangers

decorative scroll gutter hanger
Decorative Scroll Gutter Hangers

seahorse copper gutter hangerdecorative gutter hanger
Decorative Seahorse & Rope Gutter Hangers

fascia mounted gutter hanger
Squared-off Fascia-Mounting
Gutter Hanger w/Front Lip

gutter hanger wedges
 Gutter Hanger Wedges

gutter hanger spring clipsgutter copper rivets
Gutter Hanger Spring Clips   &   Copper Rivet


 Hanging Copper Rain Chains - Single & Double Loop

After you have decided on the exact style and material for your gutter garden components, measure the exact lengths of guttering you need and keep in mind that you can go with a double or triple decker design if you desire. Your gutter garden should be in a location where it will receive the amount of sunshine recommended for what ever you are planning to grow. After the components have been ordered and they have been delivered, you are ready to attach the guttering for your gutter garden to your house. Measure and mark off the locations for your gutter hangers, to keep them evenly spaced and horizontally level. If using hidden hangers place them evenly spaced across the top of the guttering and attach to the wall with screws and use wedges if necessary. If using a squared-off box hanger or the decorative rounded hangers, attach the gutter hangers to the house siding with screws using appropriate sloped wedges if necessary, lay your gutter on the hangers and attach the hanger spring clips between the gutter hanger and guttering. Now you are done and can fill up your gutter garden with gardening soil or some composite mixture of garden soil, peat moss, manure, fertilizer and moisture retaining granules. Plant your seeds, seedlings or plants, water and enjoy your garden!

Additional Tips:
 Avoid applying any chemicals or paint to the inside of your gutter garden for healthier plants and produce.  If you absolutely must paint to achieve a desired color match, then do so only on the outside surface. Stainless steel will need to be cleaned and polished occasionally to keep it's appearance while zinc and copper weather naturally and keep their beautiful, elegant appearance throughout their lifespan. Copper can be waxed regularly or even coated with a clearcoat or lacquer if you wish to keep the shiny new copper appearance but again do not apply any coating to the inside to avoid chemicals and to take full advantage of copper's natural germicidal, antimicrobial and fungicidal properties. Also any wax or coating is temporary and needs to be re-applied. The natural copper patina however needs little to no maintenance When copper weathers there is a natural patina that forms on it's surface which serves as a protective coating and the patina does not affect copper's antibacterial properties. The copper patina changes color with age, progressing from a shiny salmon color, to reddish shades of brown, brown, greenish brown and finally a light green pastel color. The outside patination process can also be accelerated if desired by applying selective accelerants. Copper is revered and prized for it's graceful, elegant appearance and gradually changing color throughout it's very long lifespan. Approximate copper weathering color chart is illustrated below. If you desire drainage for your gutter garden, you may either choose to drill a few small holes sparsely across the entire length or have your guttering fabricated with rain chain style taps every few feet along the length.

copper weathering color chart
Resource:
All types, styles and sizes of gutters and gutter materials discussed above can be obtained from Rutland Gutter Supply as well as all of the associated gutter parts and gutter accessories you will need for your gutter garden. Rutland carries the largest selection of gutter supplies in the USA with all the gutter accessories to match. Rutland also does custom metal fabrication and architectural copper work and ships all of it's products globally all over the world. If you like the general idea of a gutter garden but would prefer to have a custom sized planter made for you, Rutland can custom fabricate virtually any size and style copper planter you desire.

gutter garden - multiple tiers
Wall Gutter Garden Pictured by Suzanne Forsling, Juno, AK
6/2/2009 1:54 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Thursday, May 21, 2009

The custom copper leader head (also known as conductor head, hopper head, rain collector box) in video below is a recreation of a cast iron leader head that adorned a church in England for centuries. Rutland Gutter Supply specializes in the highest quality of custom architectural copper work and copper gutter systems. There are over sixty-five different leader head designs now in Rutland's growing collection. View some of these custom copper leader heads and other custom copperwork, such as copper domes, copper cupolas, copper finials, copper chimney caps, copper spires, copper gutters, etc at Rutland Gutter Supply & Architectural Copper Work. Leader heads are mounted inline on the downspouts being fed from a building's gutters. Leader heads mix air in with the water flowing down through the downspouts, eliminating the back pressure or vacuum. See picture below of an installed copper leader head and copper guttering.

copper guttering

Custom leader heads are typically manufactured from pure copper, zinc, mill finish aluminum or lead coated copper on the finest commercial and residential gutter systems. Copper guttering and copper leader heads particularly, can last 80-100 years, require little to no maintenance, are aesthetically pleasing, they can be recycled nearly 100% and contribute to green building objectives. Leader heads add both a decorative (as seen in picture) and functional touch. Watch video below of a custom leader head that has been recreated from a centuries old one.



 


5/21/2009 1:53 PM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
# Wednesday, April 29, 2009

Rutland Gutter Supply is family owned and operated. Their manufacturing facility is located in beautiful Orlando, Florida. They have over 40 years of experience in the construction and sheet metal fabrication business. Rutland operates some of the most modern CNC machinery available, from computerized roll forming machines to a fully automated 4" round seamless, welded pipe machine. They have many customers globally and have installed copper gutters and architectural copperwork spanning Florida and the Caribbean.  Rutland Gutter Supply’s products are marketed and sold throughout the United States, Canada and Internationally.

Rutland’s products can be fabricated in Mill Finish Aluminum, Zinc, Lead Coated Copper, Stainless Steel, Copper, Galvanized Steel and Galvalume. They stock the largest selection of custom gutter supply components including decorative hangers, decorative brackets and pipe straps, flat and radius end caps, box mitres, elbows, rain chains, copper pipe and custom leader heads with copper castings.

Rutland’s latest line of products include fully welded, hand made 48 oz custom kitchen hoods, island range hoods, fireplace hoods and copper billiard hoods, most incorporating hand finished designs. Rutland is able to hand craft any view or scene of your choice into them as these are truly custom design hoods. Additional items available for your copper kitchen are copper pot racks, copper bowl, copper sink, copper basin, hammered copper range hoods and copper fireplace hoods.  All Rutland's copper hoods and sinks are available as custom copper hammered  designs created by artisans who can create the truly personal design touch for your "copper kitchen".

Rutland also fabricates both stock and custom copper chimney caps, copper cupolas, copper stove pipe and roof vents, copper gable vents, copper dormers, copper roof tiles, copper seam roofs, copper dome roofs, copper chimney turbines, copper roof scuppers or rain spouts, copper finials, copper spires, copper steeples, copper balustrades, copper pineapples, copper balls, copper spheres, copper dock lights, copper fish elbow downspouts and copper dragons, etc. Virtually every architectural copper work and metal fabrication has been or can be accomplished by Rutland.

 

Gutter Hangers, Gutter Hangers, Gutter Hangers . .

Rutland stocks the largest selection of gutter hangers in the country.  Rutland offers decorative gutter hangers such as their seahorse, rope, scroll, combo and acanthus gutter hangers available in cast copper and also in powder coated finished or mill finish cast aluminum. They are designed to fit Rutland’s seamless gutters ranging in half round gutter sizes from 5” to 10”.  Various size wedges from 1” to 2.5” are available in both cast copper and aluminum to properly align the gutter system to various fascia angles.

 

Rutland also stocks many different types of stamped and hidden gutter hangers, all available in a wide selection of materials and sizes. Hidden hangers are available for half round, K-style, quarter round and box gutters in a wide variety of sizes and materials including copper, aluminum and stainless steel. Rutland also stocks many roof mounted, rafter tail mounted and fascia mounted gutter hangers for both half round and K-style gutters including copper, aluminum and stainless steel. Many different sizes of these are stocked by Rutland Gutter Supply and scroll design hangers are available for fascia, roof and rafter mounting.

 

Rutland Gutter Supply’s superior selection of in stock gutter system parts, components or accessories is immense and unmatched in the U.S.  Rutland offers next day shipping on most of Rutland’s gutter supplies as virtually all gutter system components are in stock.  In addition to having the largest selection of gutter hangers, Rutland has the largest selection of decorative downspout pipe straps, available in cast copper and aluminum, as well as custom and standard pipe straps. Rutland’s selection of leader heads (else known as conductor heads-collector heads-hopper heads) is again the largest in the U.S.A and most of them are in stock and available with or without one of Rutland’s custom decorative castings incorporated. Rutland strives to have the largest selection on hand for same day shipping. Rutland also encourages it’s customers to submit custom requests as Rutland has extensive custom fabrication experience and Rutland’s facilities and operations are conducive to custom metal work.

4/29/2009 10:53 AM Eastern Daylight Time  #    Disclaimer  |   |  Trackback
Related Posts with Thumbnails